Hydrogen Fuel Cell Construction Machine Layout for Unmanned Operation

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Solution Overview

Problem

Current construction machines that aim to reduce greenhouse gas emissions lack effective methods for mounting fuel cells and often have limited layout flexibility due to the presence of a driver's seat in automatic operation systems.

Innovation Solution

A construction machine design featuring a main body unit that can revolve, equipped with a hydrogen tank and a fuel cell system, allowing for unmanned operation and high layout flexibility through the use of drones and a modular design that includes multiple revolving parts, enabling efficient excavation and loading operations while minimizing greenhouse gas emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a driver's seat is provided in automatic operation, then operation safety is improved, but layout flexibility is limited

Engineering Contradiction:
Improveoperation safetyVSAvoidlayout flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The driver's seat is completely removed from the construction machine. Instead of providing a driver's seat in automatic operation, the patent extracts the operator from the physical workspace and replaces them with an unmanned automated system, thereby eliminating the space occupation and layout constraints that a driver's seat would impose while maintaining operational safety through automation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The construction machine is equipped with automatic operation capabilities that enable it to perform excavation and loading tasks autonomously without human intervention. The machine serves itself by incorporating sensors, control systems, and automated mechanisms that allow it to complete work cycles independently, removing the need for a driver's seat entirely.

Inventive Principle:
Principle #25Self-service

2Object-generated harmful factors

If a fuel cell is installed in the construction machine, then greenhouse gas emissions are reduced, but device complexity increases

Engineering Contradiction:
Improvegreenhouse gas emissionsVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The powertrain system is segmented into distinct functional modules: a hydrogen tank for fuel storage, a fuel cell for electricity generation, and a motor for mechanical work. This modular segmentation allows each component to be optimized independently and simplifies the overall system architecture, making the zero-emission powertrain more manageable despite the added complexity of alternative fuel systems.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a construction machine that significantly reduces greenhouse gas emissions and offers a high degree of layout flexibility, allowing for efficient excavation and loading operations, even in challenging environments where hydrogen supply is limited.

Implementation Method 1

a fuel cell provided inside the main body unit to which the hydrogen from the hydrogen tank is supplied

Methodology Applied
Scientific EffectFuel cell: Fuel Cell

Data Source

PatentUS20230417016A1Construction Machine
Publication Date: 2023.12.28 JDC INC
  • US20230417016A1 patent drawing
  • US20230417016A1 patent drawing
  • US20230417016A1 patent drawing

AI summary

A construction machine that can reduce emission of greenhouse gas is described. The construction machine includes a main body that is revolvable by revolving of a revolving part, a working device connected to one side of the main body, a hydrogen tank inside another side of the main body that stores hydrogen, and a fuel cell provided inside the main body to which the hydrogen from the hydrogen tank is supplied.