Hydrogen Production Controller with Preliminary Power Adjustment

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Solution Overview

Problem

Hydrogen production systems face challenges in adjusting input power quickly enough to meet demand during short demand adjustment periods, leading to hydrogen production amounts not matching target values, resulting in excess or deficient hydrogen production.

Innovation Solution

A controller that calculates and adjusts input power to hydrogen production systems in advance, using a combination of PI control and feedforward control to match target power values at the start of demand adjustment periods, and adjusts hydrogen production accordingly to prevent reverse power flow and ensure accurate hydrogen supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the demand adjustment time period is short, then the response time requirement is improved, but the hydrogen production amount cannot change as planned because the change rate is small

Engineering Contradiction:
Improveresponse speed of hydrogen production systemVSAvoidaccuracy of hydrogen production amount
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The controller calculates a control command value in advance during a preparation time period before the demand adjustment time period starts. This preliminary calculation ensures that the input power to the hydrogen production system is adjusted proactively, compensating for the system's slow response rate and ensuring accurate hydrogen production amounts during the demand adjustment period.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the controller controls the input power to the hydrogen production system, then the energy supply to load is improved, but the hydrogen production amount does not match target value due to slow change rate

Engineering Contradiction:
Improveenergy supply efficiencyVSAvoidreliability of hydrogen production control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The controller performs preliminary calculation of control command values before the demand adjustment time period begins. This advance preparation ensures that both energy supply requirements and hydrogen production target values are met simultaneously, resolving the conflict between productivity and reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller calculates control command values based on target values for both input power and hydrogen production amount. This dual-parameter feedback mechanism ensures that energy supply efficiency and hydrogen production reliability are optimized together, preventing mismatches between power input and hydrogen output.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If the demand adjustment time period is short, then the demand response capability is improved, but overshoot and undershoot of hydrogen production occur

Engineering Contradiction:
Improvedemand response capabilityVSAvoidprecision of hydrogen production control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

By calculating control command values in advance during the preparation time period, the controller proactively adjusts the hydrogen production system's input power. This preliminary action prevents overshoot and undershoot by ensuring smooth transitions that respect the system's inherent slow response characteristics while maintaining demand response capability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11710839B2Controller, controlling method, and record medium
Publication Date: 2023.07.25 TOSHIBA ENERGY SYST & SOLUTIONS CORP
  • US11710839B2 patent drawing
  • US11710839B2 patent drawing
  • US11710839B2 patent drawing

AI summary

A controller according to an embodiment controls a hydrogen system including at least a hydrogen production system in which received power is planned in advance and a hydrogen production amount changes in accordance with the received power. The controller includes: a processor that calculates, in a preparation time period before a demand adjustment time period in which a target value of the received power is set in advance, a control command value such that input power to be inputted as the received power to the hydrogen production system matches the target value at a start of the demand adjustment time period; and a command controller that outputs the control command value calculated by the processor to the hydrogen production system.