Hydrogen Refilling Cube With Pre-Compressed Storage for Drones

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Solution Overview

Problem

Current methods for refilling drones with hydrogen are inefficient, requiring lengthy processes and limiting their operational flexibility and flight time.

Innovation Solution

A hydrogen producing cube system that includes an electrolyzer unit for producing hydrogen from water and electricity, a compressor unit for compressing hydrogen, and a liquefier unit for converting hydrogen into liquid form, integrated with a trailer and drone box setup for flexible and rapid refilling, along with modular components for adaptable use cases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If current refilling methods are used, then drones can be refilled with hydrogen, but the refilling process takes a long time and limits operational flexibility

Engineering Contradiction:
Improverefilling speedVSAvoidrefilling time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system pre-produces hydrogen through electrolysis and stores it in high-pressure tanks before the drone needs refilling. This preliminary preparation allows rapid transfer of hydrogen to the drone without time-consuming on-site generation, directly resolving the contradiction between refilling capability and refilling time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary storage system (high-pressure hydrogen tanks) between the hydrogen source and the drone. This intermediary allows hydrogen to be prepared in advance and quickly transferred, eliminating the need for slow direct refilling while maintaining operational flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a portable hydrogen production system is used, then operational flexibility is improved, but system complexity increases

Engineering Contradiction:
Improveoperational flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system is divided into separate functional modules: electrolysis unit, compression unit, storage tanks, and refilling interface. This segmentation allows each component to be optimized independently and facilitates easy deployment in different operational contexts, managing complexity while maintaining flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The portable system is designed to serve multiple functions: hydrogen production through electrolysis, compression to high pressure, storage in tanks, and rapid refilling of drones. This multi-functionality consolidates what would otherwise require multiple separate systems, reducing overall complexity while enhancing operational versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Quantity of substance

If high-pressure storage is used, then hydrogen density is increased, but safety requirements and system complexity increase

Engineering Contradiction:
Improvehydrogen densityVSAvoidsafety requirements
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The system changes the physical parameters of hydrogen storage by compressing it to high pressure (e.g., 350-700 bar). This parameter change dramatically increases hydrogen density, allowing more fuel to be stored in compact tanks, though it does introduce additional safety considerations that must be managed through proper engineering controls.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables rapid and efficient hydrogen refilling, enhancing drone flight time and operational flexibility by providing a portable and adaptable solution for hydrogen production and storage.

Implementation Method 1

The electrolyzer unit produces hydrogen from water and electricity

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

The compressor unit compresses the hydrogen

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

The liquefier unit liquifies the hydrogen

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

The liquefier unit comprises a cooler. The cooler cools the hydrogen to make it liquid

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS20240253831A1Hydrogen producing cube, a drone box, and a vehicle combination
Publication Date: 2024.08.01 H3 DYNAMICS HLDG PTE LTD
  • US20240253831A1 patent drawing
  • US20240253831A1 patent drawing
  • US20240253831A1 patent drawing

AI summary

A hydrogen producing cube for refilling a hydrogen cylinder comprising a hydrogen cylinder holder, a compressor unit, an electrolyzer unit, and a liquefier unit.