Solid-State Hydrogen Delivery with Deformable Plug Release Control

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Solution Overview

Problem

Existing hydrogen storage systems face challenges in safely and efficiently delivering hydrogen gas at high pressures, requiring robust components and posing safety risks due to potential leaks.

Innovation Solution

A solid state delivery system with a deformable plug mechanism that selectively controls the release of hydrogen gas by initiating a chemical reaction using a control module to deform plugs and expose reactants to hydrogen storage solids, allowing controlled liberation of hydrogen gas at low pressures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If hydrogen is stored at high pressures near 700 bar, then adequate quantities of hydrogen can be stored for extended energy consumption, but more robust components are required which increases system weight and complexity

Engineering Contradiction:
Improvehydrogen storage quantityVSAvoidsystem weight
Core Design Contradiction:
Quantity of substanceVSWeight of stationary object

Solution Approach 1:

The patent changes the pressure parameter from high pressure (700 bar) to low pressure storage, and changes the hydrogen state from gaseous to solid form through chemical reactions. This allows adequate hydrogen storage quantity without requiring robust high-pressure components, thereby reducing system weight

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transitions by converting gaseous hydrogen to solid form through chemical reactions with metals or metal hydrides. The solid hydrogen storage material can be controllably converted back to gaseous hydrogen when needed, enabling adequate storage quantity at low pressures without heavy containment systems

Inventive Principle:
Principle #36Phase transitions

2Quantity of substance

If hydrogen is stored at high pressures near 700 bar, then adequate quantities of hydrogen can be stored for extended energy consumption, but the system requires more robust components designed to handle high pressures

Engineering Contradiction:
Improvehydrogen storage quantityVSAvoidsystem complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent changes the pressure parameter from high pressure (700 bar) to low pressure storage, and changes the hydrogen state from gaseous to solid form. This simplifies the system by eliminating the need for robust high-pressure components, valves, and safety systems, thereby reducing device complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transitions to store hydrogen in solid form at low pressures and convert it to gaseous form on demand. This approach eliminates the need for complex high-pressure containment and delivery systems, significantly reducing overall system complexity

Inventive Principle:
Principle #36Phase transitions

3Productivity

If gaseous hydrogen is stored and delivered, then immediate energy consumption is possible, but safety risks increase due to potential leaks and handling requirements

Engineering Contradiction:
Improveenergy delivery rateVSAvoidsafety risks
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent stores hydrogen in solid form and uses controlled phase transitions to gaseous form only when energy is needed. The solid hydrogen storage material can be controllably converted to gaseous hydrogen through chemical reactions, providing immediate energy delivery while minimizing safety risks during storage and transport

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent introduces metal or metal hydride as an intermediary substance that chemically binds with hydrogen to form solid hydrogen storage material. This intermediary enables safe storage and controlled release of hydrogen, reducing safety risks while maintaining the ability to deliver hydrogen gas rapidly when needed

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables safe, efficient, and controlled delivery of hydrogen gas, minimizing safety risks, reducing infrastructure costs, and optimizing system weight and size, with replaceable hydrogen storage units for enhanced reliability and performance.

Implementation Method 1

The at least one deformable plug is configured to be selectably deformed to open the at least one port, fluidly coupling the first interior and the second interior

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

controlling, by the control module, initiating of a chemical reaction in a pressure-sealed housing having a chamber holding a hydrogen storage solid fluidly isolated from an opposing housing interior by a dividing plane having a port blocked by a corresponding deformable plug, by selectively supplying at least one of a reactant or heat to the housing interior and selectively deforming the plug to fluidly couple the housing interior with the chamber such that the chemical reaction liberates hydrogen gas from the hydrogen storage solid

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

selectively supplying at least one of a reactant or heat to the housing interior

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20260015230A1Solid state delivery system
Publication Date: 2026.01.15 GE AVIATION SYST LTD
  • US20260015230A1 patent drawing
  • US20260015230A1 patent drawing
  • US20260015230A1 patent drawing

AI summary

A solid state storage system includes a pressure-sealed storage unit defining an interior and having an outlet, an upper manifold and a lower manifold separated by a dividing plane having a set of ports, a set of chambers, and a solid state storage, wherein at least some gas is supplied to the outlet.