Hydrogen Dispenser Fill Formula Validation via Simulation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current hydrogen fueling methods for fuel cell electric vehicles lack efficient validation processes for hydrogen dispensers, leading to potential inefficiencies and inconsistencies in filling hydrogen tanks, which can affect performance and safety.

Innovation Solution

A method and apparatus for validating a fill control formula used by hydrogen dispensers, involving the simulation of fill operations based on template data and static parameters, to ensure compliance with protocols and process limits, and outputting comparisons to determine pass/fail criteria for fill operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If simulation and validation processes are implemented for hydrogen dispenser fill control formulas, then reliability and accuracy of hydrogen dispensing are improved, but device complexity and validation time are increased

Engineering Contradiction:
Improvereliability of hydrogen dispensingVSAvoidcomplexity of validation system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements simulation of fill operations before actual dispensing to validate the fill control formula. By performing preliminary validation through simulation, the system ensures reliability of the dispensing process without requiring complex real-time validation infrastructure during actual operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a virtual copy of the fill operation through simulation, using template data and static parameters to replicate actual dispensing scenarios. This copying approach allows validation without requiring duplicate physical equipment, thus improving reliability while limiting the increase in device complexity.

Inventive Principle:
Principle #26Copying

2Measurement precision

If simulation of fill operations is performed to validate fill control formula, then accuracy of hydrogen dispensing is improved, but validation time and processing duration are increased

Engineering Contradiction:
Improveaccuracy of fill operation validationVSAvoidvalidation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The simulation validates the fill control formula in advance before actual dispensing operations. By performing validation preliminarily, the system ensures measurement precision is achieved without requiring repeated validation during each dispensing operation, thus limiting time loss.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The simulation uses template data and static parameters to perform partial validation of the fill control formula, focusing on critical aspects such as process limits and protocol compliance. This partial action approach achieves sufficient accuracy without requiring exhaustive validation of every possible scenario, thereby reducing validation time.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If comprehensive validation including template data and static parameters is implemented, then reliability of hydrogen fueling is improved, but ease of operation is reduced

Engineering Contradiction:
Improvereliability of hydrogen fuelingVSAvoidease of validation operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The validation system uses template data and static parameters that are automatically processed through the simulation. The system performs self-validation by comparing simulated results against expected outcomes, reducing the need for manual intervention and maintaining ease of operation while improving reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The validation apparatus is designed to handle multiple validation scenarios using a unified simulation framework. By making the validation system universal and multi-functional, it can process different template data and static parameters through the same interface, thereby maintaining ease of operation while comprehensively improving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10919400B2Systems for validating a formula for dispensing hydrogen and methods thereof
Publication Date: 2021.02.16 HONDA MOTOR CO LTD
  • US10919400B2 patent drawing
  • US10919400B2 patent drawing
  • US10919400B2 patent drawing

AI summary

Validating of a fill control formula used by a hydrogen dispenser for dispensing hydrogen is described. Template data of the hydrogen dispenser related to dispensing of hydrogen by the hydrogen dispenser over a period of time is received, as well as static parameter values. One or more fill operations for dispensing hydrogen to one or more hydrogen fuel tanks may be simulated based on the template data and static parameters, as well as based on the fill control formula utilized in the hydrogen dispenser. A comparison of one or more fill operation parameter values calculated by simulating the one or more fill operations and one or more values of one or more similar fill operation parameters in the template data may be output on a user interface.