Amorphous ITO Functional Layer for Hydrogen Generation Electrode Durability

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Solution Overview

Problem

The existing solar battery integral gas producing apparatus faces durability issues due to bubble formation when the photoelectric conversion part with a pn junction is immersed in an electrolytic aqueous solution for extended periods, leading to degradation.

Innovation Solution

A hydrogen generation electrode with a conductive layer, an inorganic semiconductor layer having a pn junction, and a functional layer made of amorphous ITO with a steam permeability of 5 g/(m2·day) or less, which covers the inorganic semiconductor layer and is in contact with the electrolytic aqueous solution, preventing moisture ingress and bubble formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the photoelectric conversion part with pn junction is immersed in electrolytic aqueous solution for extended periods, then hydrogen generation function is achieved, but bubbles form inside the photoelectric conversion part causing destruction and durability degradation

Engineering Contradiction:
ImprovedurabilityVSAvoidbubble formation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A functional layer made of amorphous ITO is introduced as an intermediary between the inorganic semiconductor layer and the electrolytic aqueous solution. This functional layer prevents direct contact between the semiconductor and the electrolyte, thereby preventing bubble formation inside the photoelectric conversion part while still allowing hydrogen generation to occur. The layer acts as a protective mediator that resolves the contradiction between achieving hydrogen generation and preventing durability degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin functional layer of amorphous ITO is applied to cover the inorganic semiconductor layer. This thin film serves as a protective barrier that prevents bubbles from forming inside the photoelectric conversion part during prolonged immersion in the electrolytic solution, thereby maintaining the structural integrity and durability of the device while preserving its hydrogen generation functionality.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If the photoelectric conversion part is covered to prevent bubble formation, then durability is improved, but light reception efficiency may be affected

Engineering Contradiction:
ImprovedurabilityVSAvoidlight reception efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

A thin functional layer of amorphous ITO is used to cover the inorganic semiconductor layer. This thin film is sufficiently transparent to allow light to pass through and reach the semiconductor layer for photoelectric conversion, while simultaneously providing protection against bubble formation. The thinness of the film ensures minimal impact on light reception efficiency while achieving the protective function.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The functional layer is made of amorphous ITO, which has optical properties that allow it to be transparent or translucent in the visible spectrum. This enables the layer to protect the semiconductor from bubble formation while still permitting light to pass through effectively for photoelectric conversion, thus maintaining high light reception efficiency.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a hydrogen generation electrode with enhanced durability, preventing bubble formation and maintaining performance over time, even when immersed in the electrolytic aqueous solution.

Implementation Method 1

a steam permeability of the functional layer is 5 g/(m2·day) or less

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

devices that use a photoelectric conversion material used for solar batteries and decompose an electrolytic aqueous solution to produce oxygen and hydrogen utilizing an electromotive force obtained with this photoelectric conversion material

Methodology Applied
Scientific EffectPhotoelectric conversion: Photovoltaic Effect

Data Source

PatentUS10030311B2Hydrogen generation electrode and artificial photosynthesis module
Publication Date: 2018.07.24 FUJIFILM CORP
  • US10030311B2 patent drawing
  • US10030311B2 patent drawing
  • US10030311B2 patent drawing

AI summary

A hydrogen generation electrode is used for an artificial photosynthesis module that decomposes an electrolytic aqueous solution into hydrogen and oxygen with light. The hydrogen generation electrode has a conductive layer, an inorganic semiconductor layer that is provided on the conductive layer and has a pn junction, and a functional layer that covers an inorganic semiconductor layer. The steam permeability of the functional layer is 5 g/(m2·day) or less.