Hydrogen Engine Braking via Supercharger Speed and Restriction

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Solution Overview

Problem

Hydrogen internal combustion engines (H2 ICE) with reduced compression ratios face significant reductions in braking power, which is essential for safe and effective braking.

Innovation Solution

The implementation of a supercharger that operates at a higher speed during engine braking mode, combined with a restriction mechanism to increase the pressure ratio across the supercharger, enhances the available braking power by increasing cylinder pressure during intake events.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the compression ratio is reduced to prevent auto-ignition in hydrogen engines, then safety is improved, but braking power is significantly reduced

Engineering Contradiction:
ImprovesafetyVSAvoidbraking power
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The supercharger compresses air before it enters the cylinder during the intake stroke, pre-pressurizing the air charge. This preliminary compression action increases the cylinder pressure during braking operations without requiring a higher engine compression ratio, thereby maintaining safety while improving braking power.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the pressure parameter of the air charge by using a supercharger to compress air to higher pressures before intake. This parameter change allows the engine to achieve sufficient braking power with a reduced compression ratio, resolving the contradiction between safety and braking performance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the compression ratio is reduced to prevent auto-ignition, then safety is improved, but the braking power matches only 25-30% of traditional engines

Engineering Contradiction:
ImprovesafetyVSAvoidbraking effectiveness
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The supercharger performs preliminary compression of air before it enters the cylinder, ensuring that the air charge is already pressurized during the intake stroke. This preliminary action compensates for the reduced compression ratio effect, maintaining effective braking performance while preserving safety.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

By changing the pressure parameter through supercharging, the system achieves sufficient cylinder pressure for effective braking despite the reduced compression ratio, thereby maintaining both safety and braking effectiveness.

Inventive Principle:
Principle #35Parameter changes

3Power

If a supercharger operates at higher speed during braking mode, then braking power is increased, but energy consumption increases

Engineering Contradiction:
Improvebraking powerVSAvoidenergy consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The supercharger's rotational speed is dynamically adjusted based on operating conditions. During braking operations, the supercharger operates at higher speed to increase braking power. During normal propulsion, it operates at lower speed to reduce parasitic energy consumption. This dynamic operation resolves the contradiction between braking power and energy efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The supercharger operates at high speed only during periodic braking events rather than continuously. This periodic high-speed operation provides sufficient braking power when needed while minimizing overall energy consumption during propulsion phases.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases the braking power of H2 ICE engines, addressing the limitations of reduced compression ratios and providing a more effective engine braking solution.

Implementation Method 1

adding, during the first intake stroke, additional air into the cylinder with an air compressor; compressing the air in the cylinder during a compression stroke by the piston; and releasing the compressed air from the cylinder

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

In the engine braking mode, the supercharger operates at a second rotational speed to deliver air to the intake manifold and a restriction is provided to increase a pressure ratio across the supercharger

Methodology Applied
Scientific EffectPressure ratio increase: Pressure Increase

Data Source

PatentUS12209544B1Engine braking in hydrogen internal combustion engines
Publication Date: 2025.01.28 EATON INTELLIGENT POWER LTD
  • US12209544B1 patent drawing
  • US12209544B1 patent drawing
  • US12209544B1 patent drawing

AI summary

A method of operating a system including a hydrogen internal combustion engine and a supercharger between a normal operating mode and an engine braking mode. In the normal operating mode, the supercharger operates at a first rotational speed to deliver air to an intake manifold of the engine. In the engine braking mode, the supercharger operates at a second rotational speed to deliver air to the intake manifold and a restriction is provided to increase a pressure ratio across the supercharger.