Turbocharged Hydrogen Engine Control for Faster Lean Torque Response

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Solution Overview

Problem

Hydrogen engines operating in lean conditions face delays in torque response and stationary power density due to excess air, leading to inefficiencies compared to diesel or gasoline engines.

Innovation Solution

A method for controlling a turbocharged hydrogen engine by adjusting ignition timing and air-hydrogen ratio dynamically based on operating states, with later ignition timings in transient states and richer mixtures to enhance exhaust gas enthalpy and turbocharger response, and reverting to optimal settings upon reaching desired boost pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If the engine operates in lean condition with high air excess to ensure combustion stability and limit nitrogen oxide emissions, then emissions are reduced and combustion stability is improved, but torque response is delayed and stationary power density is reduced

Engineering Contradiction:
Improvenitrogen oxide emissionsVSAvoidtorque response speed
Core Design Contradiction:
Object-generated harmful factorsVSSpeed

Solution Approach 1:

The ignition timing is made dynamically adjustable between a first value for lean operation and a second value for transient operation. The control unit detects transient operating states and automatically switches ignition timing strategies, allowing the system to adapt its combustion characteristics in real-time based on operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The ignition timing parameter is changed between two distinct values depending on the operating state. In transient states, the ignition timing is retarded (second value) to increase exhaust gas enthalpy and improve turbocharger response, while in steady states, the ignition timing is advanced (first value) to optimize combustion efficiency and reduce emissions.

Inventive Principle:
Principle #35Parameter changes

2Speed

If ignition timing is retarded in transient operating states to improve torque build-up dynamics, then turbocharger response is enhanced, but combustion efficiency is reduced

Engineering Contradiction:
Improvetorque build-up speedVSAvoidcombustion efficiency
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The ignition timing strategy is made dynamic, switching between retarded timing during transient states (to improve torque build-up) and advanced timing during steady states (to optimize combustion efficiency). This dynamic adaptation allows the system to prioritize different performance aspects at different times without permanent compromise.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The ignition timing is periodically adjusted based on the operational phase. During transient phases, retarded ignition timing is applied temporarily to boost torque response, then reverted to optimal timing once the transient state ends, creating a periodic pattern of timing adjustment that balances performance and efficiency.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves transient operating states, reduces nitrogen oxide emissions, and enhances torque build-up dynamics without significant system complexity or cost, achieving rapid full load operation.

Implementation Method 1

a higher proportion of the energy released by the combustion generally remains in the exhaust gas flowing out of the hydrogen engine. The associated increase in exhaust gas enthalpy can improve the response behavior of the turbocharger arranged in the exhaust path

Methodology Applied
Scientific EffectExhaust gas enthalpy: Heat Engine

Data Source

PatentUS12486821B2Method and control unit for controlling a turbocharged hydrogen engine
Publication Date: 2025.12.02 ROBERT BOSCH GMBH
  • US12486821B2 patent drawing
  • US12486821B2 patent drawing

AI summary

A method for controlling a turbocharged hydrogen engine for burning an air-hydrogen mixture having an air-hydrogen ratio λ greater than 1. The hydrogen engine is configured to assume steady operating states and transient operating states, wherein ignition timings are more retarded in the transient operating states than in the steady operating states.