Hydrogen Extraction via Pyrolysis for Engine Efficiency

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Solution Overview

Problem

Current methods for hydrogen production from hydrocarbons in internal combustion engines result in inefficient energy use and high carbon dioxide emissions, as carbon is not effectively separated before combustion, leading to reduced engine efficiency and environmental pollution.

Innovation Solution

A system utilizing pyrolysis to separate hydrogen from carbon in hydrocarbons by heating them above a critical temperature, with a labyrinthine pyrolysis chamber and a self-cleaning carbon particulate filter to prevent carbon from reaching the hydrogen outlet, followed by carbon compaction for efficient storage and potential reuse, and utilizing waste heat for energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If hydrocarbons are combusted in internal combustion engines, then energy is produced, but carbon dioxide emissions increase and engine efficiency decreases

Engineering Contradiction:
Improveengine efficiencyVSAvoidcarbon dioxide emissions
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent extracts carbon from hydrocarbons through pyrolysis before combustion, separating the carbon component (which causes emissions) from the hydrogen component (which provides energy). This allows hydrogen to be combusted cleanly while carbon is removed as a byproduct, directly resolving the contradiction between power generation and emission reduction.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system performs pyrolysis decomposition of hydrocarbons before combustion to pre-separate carbon and hydrogen. This preliminary action enables subsequent clean hydrogen combustion by removing carbon beforehand, preventing rather than treating the emission problem.

Inventive Principle:
Principle #10Preliminary action

2Object-generated harmful factors

If pyrolysis is used to separate hydrogen from carbon, then carbon dioxide emissions are reduced, but energy efficiency decreases due to additional heating requirements

Engineering Contradiction:
Improvecarbon dioxide emissionsVSAvoidenergy efficiency
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent combines the pyrolysis decomposition process with the combustion process in an integrated system. The endothermic pyrolysis and exothermic combustion occur in a coupled manner where heat from combustion can be utilized to drive pyrolysis, merging two separate energy-intensive processes into a synergistic system that improves overall energy efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system converts the heat required for pyrolysis (which appears to be an energy loss) into a beneficial process by using combustion-generated heat to drive decomposition. The carbon produced from pyrolysis is then utilized as a byproduct for other applications, turning what would be waste into a valuable resource.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If carbon is not separated before combustion, then the process is simpler, but engine efficiency is reduced and pollution increases

Engineering Contradiction:
Improveprocess simplicityVSAvoidengine efficiency
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent segments the hydrocarbon molecule into distinct carbon and hydrogen components through pyrolysis. This segmentation allows the hydrogen to be combusted efficiently while carbon is separated and removed, directly improving engine efficiency by preventing carbon-related losses and emissions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pyrolysis process acts as an intermediary step between hydrocarbon input and combustion. This intermediate decomposition process converts complex hydrocarbons into simpler hydrogen and carbon components, facilitating more efficient and cleaner combustion while managing complexity through a controlled intermediate stage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances engine efficiency by allowing hydrogen combustion, reduces carbon dioxide emissions, and enables the reuse of separated carbon for other applications, improving both economic and environmental sustainability.

Implementation Method 1

A system utilizing pyrolysis to separate hydrogen from carbon in hydrocarbons by heating them above a critical temperature

Methodology Applied
Scientific EffectPyrolysis: Pyrolysis

Implementation Method 2

allowing hydrogen combustion

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9406957B2Hydrogen extraction
Publication Date: 2016.08.02 GREEN LIGHT IND
  • US9406957B2 patent drawing
  • US9406957B2 patent drawing
  • US9406957B2 patent drawing

AI summary

Representatively, a method of separating carbon from hydrocarbon molecules, the method including: heating hydrocarbon molecules beyond their boiling point; decomposing the heated hydrocarbon molecules to generate elemental or molecular carbon and hydrogen gas; separating at least some of the elemental or molecular carbon from the hydrogen gas; chemically reacting the hydrogen gas to produce heat; and applying some of the heat in carrying out said heating.