Hydrogen Flow Distribution for Pressure-Balanced Vehicle Filling

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Solution Overview

Problem

Current hydrogen fuel cell electric vehicle filling systems face inefficiencies due to insufficient infrastructure, high construction and management costs, and degraded filling performance when pressures across multiple receptacles are imbalanced.

Innovation Solution

A fluid distributing apparatus that adjusts the flow rates of fluids from multiple receptacles using valves and controllers to equalize pressures and ensure uniform discharge into a storage tank, incorporating features like differential pressure measurement and pressure-adjusting valves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple receptacles are used for rapid filling, then filling speed is improved, but filling performance degrades when pressure imbalance occurs between receptacles

Engineering Contradiction:
Improvefilling speedVSAvoidfilling performance uniformity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the pressure parameter dynamically by introducing a pressure equalization passage that allows pressure to equalize between receptacles. This resolves the contradiction by maintaining reliable filling performance across all receptacles while preserving the high productivity benefit of multiple receptacles for rapid filling

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If hydrogen is introduced from multiple receptacles into a single manifold, then filling capacity is improved, but pressure imbalance causes degraded filling performance

Engineering Contradiction:
Improvehydrogen filling capacityVSAvoidfilling performance uniformity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent introduces a pressure equalization passage as an intermediary element between the manifold and receptacles. This mediator allows pressure to be balanced across all receptacles, ensuring uniform filling performance while maintaining the increased hydrogen filling capacity provided by multiple receptacles

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12366329B2Fluid distributing apparatus and fluid filling system for vehicle including the same
Publication Date: 2025.07.22 HYUNDAI MOTOR CO LTD
  • US12366329B2 patent drawing
  • US12366329B2 patent drawing
  • US12366329B2 patent drawing

AI summary

An embodiment fluid filling system for a vehicle includes a first receptacle, a second receptacle, a fluid distributing apparatus connected to the first receptacle and the second receptacle, the fluid distributing apparatus being configured to adjust a flow rate of a first fluid discharged from the first receptacle and a flow rate of a second fluid discharged from the second receptacle, and a fluid introducing part connected to the fluid distributing apparatus and configured to receive the first fluid and the second fluid discharged from the fluid distributing apparatus.