Hydrogen Fuel Cell Integration for Cryogenic Turbine Fuel Heating
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Efficient heating of liquid hydrogen fuel for combustion in gas turbine engines, particularly in aircraft applications, poses a significant challenge due to the need for temperature elevation without exceeding autoignition temperatures.
Innovation Solution
A combined gas turbine engine and hydrogen fuel cell system that includes a cryogenic liquid hydrogen fuel tank, a burner to heat the hydrogen fuel, and a heat exchanger to transfer heat from exhaust gases to the hydrogen fuel, along with a hydrogen fuel cell utilizing waste heat for increased efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If liquid hydrogen fuel is heated prior to combustion in a gas turbine engine, then the fuel temperature is elevated to enable combustion, but the heating process consumes energy and reduces overall system efficiency
Solution Approach 1:
The patent combines the gas turbine engine and fuel cell into a hybrid system where the fuel cell operates on liquid hydrogen while the gas turbine combusts vaporized hydrogen. The exhaust heat from the fuel cell is transferred via heat exchangers to vaporize and heat the liquid hydrogen fuel, eliminating the need for separate heating systems and improving overall energy efficiency.
Solution Approach 2:
The patent converts the waste heat from the fuel cell, which would otherwise be lost, into a useful resource for vaporizing and heating the liquid hydrogen fuel. The heat exchangers capture thermal energy from the fuel cell exhaust and transfer it to the liquid hydrogen, transforming a harmful waste product into a beneficial heating source.
2Temperature
If a separate heating system is used to vaporize liquid hydrogen fuel, then the fuel can be combusted, but the system complexity and weight increase
Solution Approach 1:
The heating and vaporization functions are merged into the fuel cell system itself. The fuel cell stack, exhaust system, and heat exchangers work together as an integrated thermal management system that simultaneously generates electricity and provides the necessary heating for fuel vaporization, eliminating the need for separate heating equipment.
Solution Approach 2:
The fuel cell system performs multiple functions: it generates electrical power, produces exhaust heat, and through the heat exchangers, provides thermal energy for fuel vaporization and heating. This multi-functionality reduces the need for separate dedicated systems for each function, thereby reducing overall system complexity.
3Power
If gas turbine-driven electrical generators are used to provide electrical power, then the propulsion system has sufficient power, but the specific fuel consumption increases and operational restrictions are imposed
Solution Approach 1:
The patent merges the electrical power generation function into the fuel cell system, which operates independently of the gas turbine's mechanical power cycle. The fuel cell generates electricity directly through electrochemical conversion of hydrogen, providing power without the need for gas turbine-driven generators and without the associated minimum operating speed restrictions.
Solution Approach 2:
The patent replaces the mechanical system of gas turbine-driven electrical generators with an electrochemical system (fuel cell). This substitution eliminates the mechanical coupling between the gas turbine and electrical power generation, allowing independent operation and eliminating operational restrictions such as minimum rotational speeds required for generator operation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This system provides both propulsive and electrical power efficiently, reduces specific fuel consumption, and eliminates the need for gas turbine-driven electrical generators, thereby enhancing overall thermodynamic efficiency and reducing operational restrictions.
Implementation Method 1
a heat exchanger configured and arranged to transfer heat from exhaust gasses produced by the burner to hydrogen fuel in the main fuel conduit
Implementation Method 2
a hydrogen fuel cell configured and arranged to produce electric power using hydrogen fuel diverted from the second fuel offtake
Implementation Method 3
the closed cooling loop comprises a first fuel cell heat exchanger configured to transmit waste heat from the hydrogen fuel cell to a coolant of the closed cooling loop
Implementation Method 4
a burner configured and arranged to burn the portion of hydrogen fuel diverted from the main fuel conduit
Data Source
Figure 1
Figure 2
Figure 3
AI summary
A combined gas turbine engine and hydrogen fuel cell system comprises a hydrogen fuelled gas turbine engine (203), a cryogenic liquid hydrogen fuel tank (104), a first fuel offtake (220) configured and arranged to divert a portion of hydrogen fuel from a main fuel conduit (217), a burner (222) configured and arranged to burn the portion of hydrogen fuel diverted from the main fuel conduit (217), a heat exchanger (224) configured and arranged to transfer heat from exhaust gasses produced by the burner (222) to hydrogen fuel in the main fuel conduit (217), a second fuel offtake (262) arranged to divert a portion of hydrogen fuel from the main fuel conduit (217) downstream of the heat exchanger (224), and a hydrogen fuel cell (260) configured and arranged to produce electric power using hydrogen fuel diverted from the second fuel offtake (262).