Hydrogen Fuel Cell Integration for Cryogenic Turbine Fuel Heating

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Efficient heating of liquid hydrogen fuel for combustion in gas turbine engines, particularly in aircraft applications, poses a significant challenge due to the need for temperature elevation without exceeding autoignition temperatures.

Innovation Solution

A combined gas turbine engine and hydrogen fuel cell system that includes a cryogenic liquid hydrogen fuel tank, a burner to heat the hydrogen fuel, and a heat exchanger to transfer heat from exhaust gases to the hydrogen fuel, along with a hydrogen fuel cell utilizing waste heat for increased efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If liquid hydrogen fuel is heated prior to combustion in a gas turbine engine, then the fuel temperature is elevated to enable combustion, but the heating process consumes energy and reduces overall system efficiency

Engineering Contradiction:
Improvehydrogen fuel temperatureVSAvoidenergy efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent combines the gas turbine engine and fuel cell into a hybrid system where the fuel cell operates on liquid hydrogen while the gas turbine combusts vaporized hydrogen. The exhaust heat from the fuel cell is transferred via heat exchangers to vaporize and heat the liquid hydrogen fuel, eliminating the need for separate heating systems and improving overall energy efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent converts the waste heat from the fuel cell, which would otherwise be lost, into a useful resource for vaporizing and heating the liquid hydrogen fuel. The heat exchangers capture thermal energy from the fuel cell exhaust and transfer it to the liquid hydrogen, transforming a harmful waste product into a beneficial heating source.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Temperature

If a separate heating system is used to vaporize liquid hydrogen fuel, then the fuel can be combusted, but the system complexity and weight increase

Engineering Contradiction:
Improvefuel vaporizationVSAvoidheating system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heating and vaporization functions are merged into the fuel cell system itself. The fuel cell stack, exhaust system, and heat exchangers work together as an integrated thermal management system that simultaneously generates electricity and provides the necessary heating for fuel vaporization, eliminating the need for separate heating equipment.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fuel cell system performs multiple functions: it generates electrical power, produces exhaust heat, and through the heat exchangers, provides thermal energy for fuel vaporization and heating. This multi-functionality reduces the need for separate dedicated systems for each function, thereby reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If gas turbine-driven electrical generators are used to provide electrical power, then the propulsion system has sufficient power, but the specific fuel consumption increases and operational restrictions are imposed

Engineering Contradiction:
Improveelectrical power outputVSAvoidspecific fuel consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent merges the electrical power generation function into the fuel cell system, which operates independently of the gas turbine's mechanical power cycle. The fuel cell generates electricity directly through electrochemical conversion of hydrogen, providing power without the need for gas turbine-driven generators and without the associated minimum operating speed restrictions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces the mechanical system of gas turbine-driven electrical generators with an electrochemical system (fuel cell). This substitution eliminates the mechanical coupling between the gas turbine and electrical power generation, allowing independent operation and eliminating operational restrictions such as minimum rotational speeds required for generator operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system provides both propulsive and electrical power efficiently, reduces specific fuel consumption, and eliminates the need for gas turbine-driven electrical generators, thereby enhancing overall thermodynamic efficiency and reducing operational restrictions.

Implementation Method 1

a heat exchanger configured and arranged to transfer heat from exhaust gasses produced by the burner to hydrogen fuel in the main fuel conduit

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

a hydrogen fuel cell configured and arranged to produce electric power using hydrogen fuel diverted from the second fuel offtake

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Implementation Method 3

the closed cooling loop comprises a first fuel cell heat exchanger configured to transmit waste heat from the hydrogen fuel cell to a coolant of the closed cooling loop

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 4

a burner configured and arranged to burn the portion of hydrogen fuel diverted from the main fuel conduit

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentEP4361420B1Combined gas turbine engine and fuel cell
Publication Date: 2025.05.21 ROLLS ROYCE PLC
  • EP4361420B1 patent drawingFigure 1
  • EP4361420B1 patent drawingFigure 2
  • EP4361420B1 patent drawingFigure 3

AI summary

A combined gas turbine engine and hydrogen fuel cell system comprises a hydrogen fuelled gas turbine engine (203), a cryogenic liquid hydrogen fuel tank (104), a first fuel offtake (220) configured and arranged to divert a portion of hydrogen fuel from a main fuel conduit (217), a burner (222) configured and arranged to burn the portion of hydrogen fuel diverted from the main fuel conduit (217), a heat exchanger (224) configured and arranged to transfer heat from exhaust gasses produced by the burner (222) to hydrogen fuel in the main fuel conduit (217), a second fuel offtake (262) arranged to divert a portion of hydrogen fuel from the main fuel conduit (217) downstream of the heat exchanger (224), and a hydrogen fuel cell (260) configured and arranged to produce electric power using hydrogen fuel diverted from the second fuel offtake (262).