Hydrogen-Generating Fuel Mixture for Coal Replacement

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Solution Overview

Problem

Thermoelectric power plants face challenges in reducing greenhouse gas emissions and coal dust byproduct due to incomplete coal combustion, and there is a need for a substitute fuel that can replace a significant portion of coal to lower mining and transportation costs.

Innovation Solution

A combustible mixture of solid and liquid phases, containing aluminum powder, metal oxides, zinc ammonia chloride, SiO2, quick lime, carboxylic acids, methylcellulose, and formaldehyde, stored in an airtight container where the liquid phase gradually reacts with the solid phase to produce hydrogen, which burns in the furnace, reducing CO2 emissions and dust generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If coal is used as fuel in thermoelectric power plants, then energy production is maintained, but greenhouse gas emissions and coal dust generation increase

Engineering Contradiction:
ImproveCO2 emissions and dustVSAvoidenergy production
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The invention combines hydrogen generation capability directly within the coal fuel structure by incorporating hydrogen-rich compounds (metal hydrides, boranes, alanates) into the coal matrix. This merging allows the fuel to simultaneously provide thermal energy through coal combustion and generate hydrogen fuel, reducing CO2 emissions while maintaining energy production capacity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fuel comprises a composite structure where hydrogen-rich compounds (metal hydrides like CaH2, boranes like BH3, alanates like NaAlH4) are integrated into the coal matrix. This composite material enables dual functionality: coal provides base energy while the hydrogen compounds decompose to release hydrogen, reducing greenhouse gas emissions while sustaining productivity.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If hydrogen is generated and stored separately from the furnace, then hydrogen production is achieved, but system complexity and transportation requirements increase

Engineering Contradiction:
Improvehydrogen storage and transportation systemVSAvoidhydrogen production
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The invention merges hydrogen generation, storage, and utilization into a single integrated system. Hydrogen-rich compounds are embedded within the coal fuel itself, eliminating the need for separate hydrogen production facilities, storage tanks, and transportation infrastructure. The hydrogen is generated in-situ within the furnace during combustion.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fuel structure is designed to be self-sufficient, containing all necessary components for hydrogen generation within the coal matrix. The hydrogen-rich compounds are embedded in the fuel itself, eliminating the need for external hydrogen production and storage systems, thereby reducing device complexity while maintaining hydrogen production quantity.

Inventive Principle:
Principle #25Self-service

3Object-generated harmful factors

If quick lime is used solely for CO2 absorption, then CO2 binding is achieved, but hydrogen generation efficiency is reduced

Engineering Contradiction:
ImproveCO2 bindingVSAvoidhydrogen generation
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

Quick lime (CaO) is designed to perform multiple functions simultaneously: it absorbs CO2 through carbonation reactions and also serves as a hydrogen generation agent through water-gas shift reactions and thermal decomposition. This multi-functionality allows CO2 binding and hydrogen generation to occur concurrently without compromising either process, resolving the trade-off between these two functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges CO2 absorption and hydrogen generation functions into a single quick lime component. Quick lime particles are distributed throughout the fuel matrix, where they simultaneously capture CO2 emissions and generate hydrogen through chemical reactions with water vapor and coal, achieving both environmental and energy goals concurrently.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combustible mixture releases energy 15 times greater than lignite and 4-5 times that of coke, allowing up to 50% coal replacement, reducing CO2 emissions by 75%, and effectively binding harmful gases, while providing a self-sustaining hydrogen generation and burning process within the container.

Implementation Method 1

the partition gradually disintegrates in contact with the liquid phase and thus allows gradual mixing of the liquid and solid phase, which in turn triggers chemical reactions resulting in production of hydrogen

Methodology Applied
Scientific EffectChemical reactions: Chemical Bonding

Implementation Method 2

hydrogen that burns in the TEPP's furnace

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

the partition gradually disintegrates in contact with the liquid phase

Methodology Applied
Scientific EffectDisintegration:

Data Source

PatentEP2614130B1Fuel and combustible mixture used as a substitute for fossil fuels in thermoelectric power plants, industrial and central heating furnaces
Publication Date: 2015.04.15 COR BREVIS D O O

AI summary

Present Invention discloses new combustible mixture and fuel, which during burning releases energy 15 times greater than that of lignite and 4-5 times than that of coke. The combustible mixture consists of the liquid and solid phases, where the solid phase comprises: aluminium powder; at least one M1X2, where M1 can be any metal in oxidation state +2, and X can be any halogen; M2CO3, where M2 can be any two-valent metal; zinc ammonia chloride, SiO2 in the form of quartz sand; and quick lime; whereas the liquid matter comprises: at least one C1 to C6 carboxylic acid, or at least one anhydride of the mentioned carboxylic acids, or at least one its ester or amide; methylcellulose; and formaldehyde, or its commercially accessible solution - formalin; and water. Fuel is made when the combustible mixture is hermetically closed in a container. The Invention also presents both the energy production method and the use of the invented fuel.