Self-Contained Hydrogen Fuel System for Engine Efficiency

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Solution Overview

Problem

Conventional hydrogen engines rely on external hydrogen sources and lack efficiency in fuel consumption and emission reduction, as they cannot generate their own hydrogen gas.

Innovation Solution

A self-contained hydrogen fuel system that generates hydrogen gas from water using proprietary liquid and electrochemical cells, integrating with the vehicle's electronic control unit to optimize hydrogen production and injection into the engine's air/fuel mixture, reducing fossil fuel consumption and emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional hydrogen engines use external hydrogen sources, then the engine can operate with hydrogen fuel, but the system lacks self-sufficiency and cannot generate hydrogen independently

Engineering Contradiction:
Improveself-sufficiencyVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system employs a hydrogen generating cell that electrolyzes water to produce hydrogen gas independently, allowing the engine to generate its own fuel supply without relying on external hydrogen sources. This self-service mechanism resolves the contradiction by enabling self-sufficiency while keeping the system integrated and manageable.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent combines the hydrogen generation system (electrolysis cell, water reservoir, pump) with the existing engine fuel system (fuel line, injector, ECU). By merging these functions into an integrated assembly, the system achieves self-sufficiency without proportionally increasing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Loss of substance

If hydrogen is introduced into the air/fuel mixture, then fossil fuel consumption is reduced, but the system requires additional components for hydrogen generation and delivery

Engineering Contradiction:
Improvefossil fuel consumptionVSAvoidsystem components
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The hydrogen generating cell serves multiple functions: it stores water, generates hydrogen gas through electrolysis, and delivers the gas to the engine's fuel system. This multi-functionality reduces the need for separate systems for each function, thereby reducing fossil fuel consumption without proportionally increasing system component count.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system recycles water continuously through the hydrogen generating cell, converting it to hydrogen fuel. This recovering approach allows sustained hydrogen production from a single water source, reducing fossil fuel consumption while minimizing the need for additional fuel storage components.

Inventive Principle:
Principle #34Discarding and recovering

3Productivity

If the hydrogen generating cell uses water electrolysis, then hydrogen gas can be produced on-demand, but energy is consumed from the vehicle's battery

Engineering Contradiction:
Improvehydrogen production rateVSAvoidbattery energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts hydrogen production based on engine demand. The ECU monitors engine operating conditions and controls the pump and electrolysis cell to produce hydrogen only when needed, optimizing the balance between productivity and energy consumption from the battery.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The hydrogen generation operates in periodic cycles synchronized with engine operation. The pump and electrolysis cell activate during periods when the engine requires additional hydrogen, and remain dormant when demand is low, thereby maintaining productivity while minimizing continuous battery energy consumption.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for reduced fossil fuel consumption and lower emissions by generating hydrogen gas from water, enhancing engine efficiency and reducing the carbon footprint of vehicles equipped with fossil fuel engines.

Implementation Method 1

The hydrogen cell may be configured to break electrochemical bonds in the proprietary liquid, which allows hydrogen gas and oxygen gas to escape from the hydrogen cell

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS9982632B2Systems and methods for a hydrogen fuel system
Publication Date: 2018.05.29 TUMA JOHN
  • US9982632B2 patent drawing
  • US9982632B2 patent drawing
  • US9982632B2 patent drawing

AI summary

Examples of the present disclosure are related to systems and methods for a hydrogen fuel system that is configured to reduce the amount of fossil fuel consumed by an internal combustion engine, while reducing emissions from the exhaust of the internal combustion engine into the atmosphere.