Hydrogen Gas Analyzer Using Wavelength Modulation Spectroscopy

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Solution Overview

Problem

Current hydrogen gas sensors and analyzers are limited by their inability to perform in-situ, non-contact optical measurements at ambient or elevated pressures, and they struggle with detecting hydrogen in the presence of strong interfering gases like CO2 due to the weak absorption lines and interference from nearby absorption lines.

Innovation Solution

A gas analyzer using Tunable Laser Absorption Spectroscopy (TLAS) with wavelength modulation spectroscopy (WMS) and digital filtering techniques to enhance the hydrogen absorption line while suppressing interfering gas signals, allowing for measurements at relatively short optical path lengths and ambient pressures, and incorporating a reference gas cell for wavelength verification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If extractive cells with cavity-enhanced absorption techniques are used, then sensitivity for detecting weak hydrogen absorption is improved, but the analyzer cannot perform in-situ measurements and requires complex sampling systems

Engineering Contradiction:
Improvedetection sensitivityVSAvoidin-situ measurement capability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces the mechanical extractive sampling system with an optical measurement system that directly measures hydrogen in the process stream. By using wavelength modulation spectroscopy with a tunable laser, the system achieves high detection sensitivity without requiring physical extraction of gas samples, thus enabling in-situ measurements while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameters by using wavelength modulation at specific frequencies and applying digital filtering techniques to enhance the hydrogen absorption signal. This allows the system to achieve cavity-enhanced sensitivity without the physical cavity structure, enabling both high detection precision and in-situ measurement capability.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If pressure inside extractive cells is reduced below atmospheric pressure to reduce interfering gases, then measurement accuracy is improved, but device complexity increases due to vacuum systems

Engineering Contradiction:
Improveinterference reductionVSAvoidpressure control system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the approach from pressure control to spectral control. Instead of reducing pressure to eliminate interference, the system uses wavelength modulation spectroscopy with digital filtering to selectively detect hydrogen absorption lines while rejecting interfering gases. This maintains measurement precision without requiring complex pressure control systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts only the hydrogen absorption signal from the complex gas mixture by using specific wavelength modulation frequencies and digital filtering techniques. This selective extraction of the target signal eliminates the need to physically separate or pressurize/control the entire gas mixture, simplifying the device while maintaining precision.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If high power lasers are used for Raman spectroscopy to detect hydrogen, then detection capability is improved, but safety hazards increase due to high power laser requirements

Engineering Contradiction:
Improvehydrogen detection capabilityVSAvoidlaser safety hazard
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the laser power parameters by using low-power tunable lasers with wavelength modulation spectroscopy. This technique enhances the detection signal through modulation and digital filtering rather than increasing laser power, thereby maintaining hydrogen detection capability while eliminating the safety hazards associated with high-power lasers.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the high-power laser Raman spectroscopy system with a low-power wavelength modulation spectroscopy system. This substitution maintains detection capability through sophisticated signal processing while eliminating the harmful high-power laser radiation, thus improving safety without sacrificing measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If ICOS cells with highly reflective mirrors are used, then hydrogen absorption detection sensitivity is improved, but contamination of mirror surfaces occurs in industrial environments

Engineering Contradiction:
Improveabsorption detection sensitivityVSAvoidmirror contamination resistance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the physical ICOS cell with highly reflective mirrors with an optical wavelength modulation spectroscopy system. This substitution eliminates the mirrors that are susceptible to contamination while maintaining detection sensitivity through modulation techniques and digital filtering, thus improving reliability in industrial environments without sacrificing measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the hydrogen detection function from the vulnerable mirror-based ICOS cell structure. By using wavelength modulation spectroscopy with a tunable laser and digital filtering, the system achieves equivalent sensitivity without the physical components that are prone to contamination, thereby maintaining precision while improving reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables detection of hydrogen with a limit of detection (LOD) of 0.2% volume * meter, effectively overcoming the limitations of existing sensors by improving signal-to-noise ratio and reducing interference from CO2 and other gases, enabling accurate hydrogen measurement in industrial processes.

Implementation Method 1

Gas analyzer using Tunable Laser Absorption Spectroscopy (TLAS)

Methodology Applied
Scientific EffectAbsorption spectroscopy: Absorption Spectroscopy

Implementation Method 2

wavelength modulation spectroscopy (WMS) and digital filtering techniques to enhance the hydrogen absorption line

Methodology Applied
Scientific EffectWavelength modulation spectroscopy:

Data Source

PatentEP3724640B1Gas analyzer for measurement of hydrogen
Publication Date: 2022.04.06 NEO MONITORS AS
  • EP3724640B1 patent drawingFigure 1
  • EP3724640B1 patent drawingFigure 2
  • EP3724640B1 patent drawingFigure 3

AI summary

Gas sensor capable for in-situ non-contact optical measurements of hydrogen gas (H2) and method for measuring hydrogen gas under ambient and elevated pressures without the need for cells with extremely long optical path length. The gas sensor can be configured for dual gas measurements such as H2 and CO2.