Hydrogen Delivery Humidity Control in Water Electrolysis

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Solution Overview

Problem

Existing water electrolysis systems face issues with humidity control and path blocking due to condensed water formation, especially in low-temperature environments, affecting the efficiency and reliability of hydrogen gas delivery to compression devices.

Innovation Solution

Incorporating a dehumidifier to remove water vapor from hydrogen gas, a humidifier to adjust humidity levels, and a delivery path with a branch return system to maintain dry conditions, ensuring controlled humidity and preventing condensation in the system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If hydrogen gas is delivered through a delivery path in low-temperature environments, then the hydrogen gas can be transported to the compression device, but condensed water may be generated in the delivery path causing path blockage

Engineering Contradiction:
Improvehydrogen gas delivery efficiencyVSAvoidpath blockage prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary dehumidification of hydrogen gas before it enters the delivery path, removing excess water vapor that would otherwise condense in low-temperature environments and cause path blockage

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A dehumidifier is introduced as an intermediary device between the gas-liquid separator and the delivery path to remove water vapor from hydrogen gas, preventing condensation and ensuring reliable transport

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the hydrogen gas is dehumidified to prevent condensation, then path blockage is suppressed, but the humidity of hydrogen gas introduced into the compression device may not be appropriately controlled

Engineering Contradiction:
Improvepath blockage suppressionVSAvoidhumidity control
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system uses feedback control where humidity sensors monitor the humidity of hydrogen gas at different stages, and the dehumidifier and humidifier adjust their operation based on this feedback to maintain appropriate humidity levels

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the degree of dehumidification and subsequent humidification based on real-time humidity measurements, allowing flexible control of hydrogen gas humidity to match compression device requirements

Inventive Principle:
Principle #15Dynamics

3Reliability

If a dehumidifier and humidifier are added to control humidity, then path blockage is prevented and humidity is controlled, but the system complexity increases

Engineering Contradiction:
Improvecondensation preventionVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dehumidifier and humidifier are integrated into the existing hydrogen gas processing system, serving multiple functions: preventing path blockage, controlling humidity for compression device protection, and maintaining overall system reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The dehumidification and humidification processes are merged into a coordinated system where the dehumidifier removes excess moisture and the humidifier restores appropriate humidity levels, with both devices controlled by a unified control strategy

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively suppresses path blockage and maintains appropriate humidity levels, enhancing the efficiency and reliability of hydrogen gas delivery to compression devices, even in low-temperature conditions.

Implementation Method 1

a gas-liquid separator configured to perform gas-liquid separation of a mixed fluid of hydrogen gas and water

Methodology Applied
Scientific EffectGas-liquid separation: Density Gradient

Implementation Method 2

a dehumidifier configured to dehumidify the hydrogen gas separated from the mixed fluid by the gas-liquid separator

Methodology Applied
Scientific EffectDehumidification: Condensation

Implementation Method 3

a humidifier configured to humidify the hydrogen gas delivered through the delivery path

Methodology Applied
Scientific EffectHumidification: Evaporation

Implementation Method 4

a water electrolysis device configured to electrolyze water

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250270710A1Water electrolysis system
Publication Date: 2025.08.28 HONDA MOTOR CO LTD
  • US20250270710A1 patent drawing
  • US20250270710A1 patent drawing

AI summary

A water electrolysis system includes: a water electrolysis device for electrolyzing water; a gas-liquid separator for performing gas-liquid separation of a mixed fluid of hydrogen gas and water, the mixed fluid being led out from the water electrolysis device; a dehumidifier for dehumidifying the hydrogen gas separated from the mixed fluid by the gas-liquid separator; a delivery path for delivering the hydrogen gas dehumidified by the dehumidifier; a humidifier for humidifying the hydrogen gas delivered through the delivery path; and a compression device for compressing the hydrogen gas humidified by the humidifier.