Hydrogen Injection Combustor for Gas Turbine Emission Control

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Solution Overview

Problem

Current gas turbine engines face challenges in reducing NOX emissions while maintaining a compact combustor size, especially at varying power output levels, and are burdened by the weight and bulk of catalytic structures used to mitigate emissions.

Innovation Solution

Incorporating hydrogen injection into the combustor during low power operations to accelerate combustion kinetics, allowing for a smaller combustor size without increasing emissions, and controlling hydrogen flow based on power output levels to minimize NOX formation at high power conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If catalytic structures are used to mitigate emissions, then NOX emissions are reduced, but the device becomes heavier and bulkier

Engineering Contradiction:
ImproveNOX emissionsVSAvoidcombustor weight
Core Design Contradiction:
Object-generated harmful factorsVSWeight of stationary object

Solution Approach 1:

The patent removes the catalytic structure from the combustor system entirely, replacing it with a hydrogen injection system that achieves emission reduction without the weight and bulk of catalytic converters

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the chemical composition parameter of the combustion mixture by injecting hydrogen, which alters the combustion characteristics to reduce NOX emissions without requiring additional heavy equipment

Inventive Principle:
Principle #35Parameter changes

2Weight of stationary object

If combustor size is reduced, then device complexity and weight are decreased, but emissions control becomes more difficult

Engineering Contradiction:
Improvecombustor weightVSAvoidemissions
Core Design Contradiction:
Weight of stationary objectVSObject-generated harmful factors

Solution Approach 1:

By injecting hydrogen into the combustor, the patent changes the combustion parameters (temperature, reaction rate, fuel composition) to enable a smaller combustor to maintain effective emissions control

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite fuel system combining hydrocarbon fuel and hydrogen, where hydrogen acts as a combustion accelerator that enables compact combustor design while controlling emissions

Inventive Principle:
Principle #40Composite materials

3Speed

If hydrogen is injected during high power operations, then combustion kinetics are accelerated, but hydrogen consumption increases

Engineering Contradiction:
Improvecombustion kineticsVSAvoidhydrogen consumption
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent implements a dynamic hydrogen injection strategy where the injection rate is adjusted based on operating conditions - higher injection during low power operations to enable compact combustor design, and reduced or no injection during high power operations to minimize hydrogen consumption

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the hydrogen injection parameter (flow rate) dynamically based on power output level, optimizing the balance between combustion performance and fuel consumption

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces NOX emissions and allows for a smaller, lighter combustor without compromising performance, achieving lower emissions across a wide power range while optimizing hydrogen consumption.

Implementation Method 1

at least one combustor disposed therebetween for receiving compressed air from said compressor and fuel for providing combustion gas to be discharged to said turbine

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

injecting hydrogen into said combustor in response to a gas turbine power output level

Methodology Applied
Scientific EffectHydrogen combustion: Combustion

Data Source

PatentUS9464573B2Method for operating a gas turbine engine, power supplying device for conducting such method and aircraft using such method
Publication Date: 2016.10.11 AIRBUS (SAS)
  • US9464573B2 patent drawing
  • US9464573B2 patent drawing
  • US9464573B2 patent drawing

AI summary

A power supply device or system for aeronautics, having a hydrocarbon supply for supplying an engine with hydrocarbon fuel and a hydrogen supply having a fuel reformer for producing hydrogen from hydrocarbon fuel from said hydrocarbon supply. The hydrogen supply is connected to a hydrogen-powered fuel cell for producing electric power and to a hydrogen injecting system for injection of hydrogen into a combustion chamber of the engine. Further, the invention relates to an aircraft having an engine that can be supplied by that power supplying device or system, and to a method for operating said engine.