Hydrogen Production System with Semi-Permeable Membrane Separator

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Solution Overview

Problem

Current systems for hydrogen gas production, storage, and distribution fail to effectively receive, store, and convert water soluble nanoparticle pellets into hydrogen and oxygen gas, safely separate and vent oxygen gas, compress and cool hydrogen gas, and provide readily available distribution to power systems using non-greenhouse gas emitting energy resources.

Innovation Solution

A system comprising a reactor vessel for producing hydrogen and oxygen gas, a separator vessel for separating the gases, a hydrogen receiver vessel for receiving the separated hydrogen, a compressor for compressing the hydrogen, and a hydrogen storage vessel for storing the compressed gas, along with additional components for safe handling and distribution, including sensors for monitoring and control, and a cooler for cooling the hydrogen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If water soluble nanoparticle pellets are used for hydrogen production, then hydrogen generation efficiency is improved, but gas separation and safety control becomes more difficult

Engineering Contradiction:
Improvehydrogen generation efficiencyVSAvoidgas separation and safety control system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system divides the gas handling process into separate functional modules: a separator vessel for gas separation, a vent line for oxygen removal, and a storage vessel for hydrogen. This segmentation allows each component to specialize in a specific function, making the overall system more manageable while handling the complexity of separating hydrogen from oxygen produced during nanoparticle pellet reaction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A semi-permeable membrane is introduced as an intermediary component in the separator vessel to selectively separate hydrogen gas from oxygen gas. This intermediary element enables efficient gas separation based on differential permeability, allowing hydrogen to pass through while blocking oxygen, thus solving the separation challenge without requiring complex chemical processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If hydrogen gas is compressed for storage, then storage density is improved, but cooling requirements and safety risks increase

Engineering Contradiction:
Improvehydrogen storage densityVSAvoidsafety risks and cooling requirements
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The system incorporates a pressure safety valve as a preventive safety measure that activates before dangerous pressure buildup occurs. This safety valve is pre-configured to open at a predetermined pressure threshold, releasing excess pressure to prevent vessel rupture or explosion, thus cushioning against the harmful effects of high-pressure hydrogen storage.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The system extracts and removes oxygen gas from the hydrogen stream before compression and storage. By separating and venting the oxygen component through the separator vessel and vent line, only hydrogen remains for compression, eliminating the explosive hazard of oxygen-hydrogen mixtures while maintaining storage density benefits.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If oxygen gas is vented to ensure safety, then safety is improved, but energy loss increases

Engineering Contradiction:
ImprovesafetyVSAvoidenergy loss from oxygen venting
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system extracts oxygen gas from the reaction mixture through selective permeation of the semi-permeable membrane, allowing oxygen to be removed from the hydrogen stream. This extraction enables safe venting of oxygen while preserving the hydrogen fuel, minimizing energy loss by separating the harmful oxygen component from the useful hydrogen component.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system converts the potentially harmful oxygen gas produced during nanoparticle pellet reaction into a removable byproduct. By using the semi-permeable membrane to separate oxygen, the system transforms what would be an explosive hazard into a controlled vented gas, while the remaining hydrogen can be safely stored and utilized, turning a safety problem into a manageable process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Reliability

If multiple safety devices are installed, then safety is improved, but system complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The safety system is segmented into distinct functional components: a separator vessel for gas separation, a vent line for oxygen removal, a pressure safety valve for pressure control, and a cooler for temperature management. Each component handles a specific safety function independently, making the overall safety system more manageable and maintainable while providing comprehensive protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The semi-permeable membrane serves as an intermediary safety mechanism that passively separates hydrogen from oxygen without requiring active control systems. This intermediary component provides continuous safety protection through its inherent selective permeability property, reducing the need for complex active safety systems while maintaining reliable protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient production, storage, and distribution of hydrogen gas as a fuel for industrial, commercial, and residential power systems, providing on-demand energy generation from non-greenhouse gas emitting resources while ensuring safety and efficiency.

Implementation Method 1

a separator vessel for separating the produced hydrogen and oxygen gas

Methodology Applied
Scientific EffectSemipermeable membrane separation: Semipermeable Membrane

Implementation Method 2

a compressor for compressing the received hydrogen gas

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a cooler for cooling the hydrogen

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 4

a reactor vessel for facilitating production of Hydrogen and Oxygen gas

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS20240239651A1Industrial, commercial and residential hydrogen gas production, storage and conversion system
Publication Date: 2024.07.18 MCKENZIE ROBERT JOHN
  • US20240239651A1 patent drawing
  • US20240239651A1 patent drawing
  • US20240239651A1 patent drawing

AI summary

An industrial, commercial and residential Hydrogen production and conversion system is provided. The Hydrogen production and conversion system includes a reactor vessel for facilitating the production of Hydrogen gas and Oxygen gas, a separator vessel for separating the produced Hydrogen and Oxygen gas, a Hydrogen receiver vessel for receiving the separated Hydrogen gas, a compressor for compressing the received Hydrogen gas and a Hydrogen storage vessel for storing the compressed Hydrogen gas and providing the stored Hydrogen gas to one or more power systems to be used as fuel.