Hydrogen Mixing Device Oxygen Dilution Safety

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Solution Overview

Problem

Existing hydrogen gas mixing devices generate high-concentration oxygen gas during water electrolysis, which is undesirable for direct release to the atmosphere, and there is a need to treat and dilute this oxygen gas effectively.

Innovation Solution

A hydrogen gas mixing device that includes a water electrolysis part generating hydrogen and oxygen gases, a mixing gas supply part providing a non-combustible gas like nitrogen, and a gas mixing part that mixes hydrogen and nitrogen gases, with a dilution gas supply part introducing nitrogen into the oxygen flow path to dilute the oxygen gas before release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-concentration oxygen gas is generated in the water electrolysis part, then hydrogen gas generation efficiency is improved, but direct release of high-concentration oxygen gas to the outside creates safety hazards

Engineering Contradiction:
Improvehydrogen gas generation efficiencyVSAvoidsafety hazard from high-concentration oxygen release
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a non-combustible dilution gas (such as nitrogen or carbon dioxide) as an intermediary substance that mixes with the high-concentration oxygen gas in the oxygen flow path. This dilution gas acts as a mediator to reduce the oxygen concentration to a safe level before atmospheric release, thereby maintaining the benefits of high-concentration oxygen generation while eliminating the safety hazard of direct high-concentration oxygen release to the environment

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a dilution gas supply part is added to introduce non-combustible gas into the oxygen flow path, then oxygen gas safety is improved, but device complexity increases

Engineering Contradiction:
Improveoxygen gas safetyVSAvoiddevice structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent designs the dilution gas supply part to serve multiple functions: it not only dilutes the oxygen gas for safety purposes but also provides a controllable gas flow system that can be integrated with the existing hydrogen and mixing gas supply systems. The dilution gas supply part can share control mechanisms and flow regulation components with other gas supply systems, thereby achieving oxygen safety improvement while minimizing the increase in overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively treats and dilutes the oxygen gas, preventing high-concentration oxygen release and ensuring safe release of hydrogen gas, while also reducing the risk of oxygen accumulation, thereby enhancing safety and operational efficiency.

Implementation Method 1

a water electrolysis part configured to generate a hydrogen gas and an oxygen gas by electrolysis of water

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

a non-combustible dilution gas is introduced into an oxygen flow part of the water electrolysis part through which the oxygen gas flows

Methodology Applied
Scientific EffectGas dilution:

Data Source

PatentUS11851777B2Hydrogen gas mixing device
Publication Date: 2023.12.26 YAMAHA FINE TECHNOLOGIES CO LTD
  • US11851777B2 patent drawing
  • US11851777B2 patent drawing

AI summary

There is provided a hydrogen gas mixing device, including: a water electrolysis part configured to generate a hydrogen gas and an oxygen gas by electrolysis of water; a mixing gas supply part configured to supply a mixing gas; and a gas mixing part configured to mix the hydrogen gas and the mixing gas, wherein a non-combustible dilution gas is introduced into an oxygen flow part of the water electrolysis part through which the oxygen gas flows.