Platinum Group Catalyst Beads for Hydrogen Peroxide Removal

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Solution Overview

Problem

Conventional methods for removing hydrogen peroxide from wastewater, such as ion exchange and chemical coagulation, generate hazardous waste, are inefficient and costly, and existing enzyme-based solutions like catalase are temperature-sensitive and prone to bio-growth, failing to meet regulatory hydrogen peroxide concentration limits.

Innovation Solution

A system utilizing hydrogen peroxide decomposition media with platinum group catalysts, such as beads, that spontaneously decompose hydrogen peroxide without enzymes, operating across a wide pH range and temperature, and integrated with electrochemical cells for further metal impurity removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional methods (ion exchange, chemical coagulation) are used to remove hydrogen peroxide, then hydrogen peroxide can be removed from wastewater, but hazardous waste is generated and the process is inefficient and costly

Engineering Contradiction:
Improvehydrogen peroxide removal effectivenessVSAvoidhazardous waste generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful hydrogen peroxide into beneficial oxygen and water through catalytic decomposition. The catalyst facilitates the reaction 2H2O2 → 2H2O + O2, transforming the hazardous oxidizer into harmless substances, thereby eliminating hazardous waste generation while maintaining removal effectiveness.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent replaces conventional mechanical/chemical treatment processes (ion exchange, chemical coagulation) with a catalytic decomposition system. This substitution eliminates the need for hazardous chemicals and complex separation processes, achieving simpler, more efficient hydrogen peroxide removal without generating harmful by-products.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If enzyme-based solutions (catalase) are used to decompose hydrogen peroxide, then hydrogen peroxide can be decomposed, but the solution is temperature-sensitive and prone to bio-growth

Engineering Contradiction:
Improvehydrogen peroxide decomposition capabilityVSAvoidtemperature sensitivity and bio-growth susceptibility
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent replaces the biological enzyme system (catalase) with an inorganic catalytic system. This substitution eliminates temperature sensitivity and bio-growth issues inherent to enzymes, providing stable hydrogen peroxide decomposition across wide temperature ranges while maintaining high catalytic activity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental nature of the catalyst from organic (enzyme) to inorganic materials. This parameter change fundamentally alters the operational characteristics, enabling the system to function reliably across extended temperature ranges without the degradation and contamination issues that limit enzyme-based systems.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If platinum group catalysts are used for hydrogen peroxide decomposition, then hydrogen peroxide can be decomposed efficiently across wide pH and temperature ranges, but the catalyst cost is high

Engineering Contradiction:
Improveoperating range (pH and temperature)VSAvoidcatalyst cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent employs composite catalyst structures combining platinum group metals with support materials. This composite approach maximizes the catalytic activity of the expensive platinum group metals while using abundant, low-cost support materials to provide structural framework and surface area, thereby reducing overall catalyst cost while maintaining high performance and wide operating range.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies platinum group catalysts selectively at the active sites where hydrogen peroxide decomposition occurs, rather than using platinum throughout the entire system. This localized application of the expensive catalyst material, combined with cost-effective support structures, achieves optimal catalytic performance while minimizing overall material cost.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces hydrogen peroxide to safe levels without hazardous by-products, extending operational lifetime and reducing energy consumption, while enabling efficient copper recovery from wastewater.

Implementation Method 1

the hydrogen peroxide decomposition media comprises a platinum group catalyst comprising beads

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

electrochemical cells, which can be in the form of cartridges with enclosed filter media, for removing heavy metals include one or more pairs of electrodes, an anode and a cathode, that remove or reduce the concentration of target species from an input stream

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentUS20250320141A1Hydrogen peroxide removal system
Publication Date: 2025.10.16 POWERTECH WATER INC
  • US20250320141A1 patent drawing
  • US20250320141A1 patent drawing
  • US20250320141A1 patent drawing

AI summary

Systems and methods for purifying aqueous solutions include a hydrogen peroxide removal unit including a hydrogen peroxide decomposition media arranged to receive un-treated aqueous solution. The hydrogen peroxide decomposition media includes a platinum group catalyst that includes beads with a density of at least 1 gram/milliliter (g/ml).