Hydrogen Production Power Control for Renewable-Only Operation

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Solution Overview

Problem

Existing hydrogen production systems using renewable energy face challenges in ensuring that hydrogen is produced using only renewable energy sources without unintentionally using non-renewable energy from the grid.

Innovation Solution

A power control device is introduced that connects a power generation device and a hydrogen production device to an electric power system. This device determines a power command value based on the renewable energy generated and the reverse power flow to the grid, ensuring continuous reverse power flow and preventing the use of non-renewable energy for hydrogen production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the hydrogen production device is connected to the electric power system without power control, then the device can operate continuously, but non-renewable energy from the grid may be unintentionally used for hydrogen production

Engineering Contradiction:
Improvecontinuous operation of hydrogen productionVSAvoiduse of non-renewable energy
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The power control device continuously monitors the power flow between the hydrogen production device and the electric power system, and adjusts the power command value based on feedback signals. When reverse power flow occurs, the controller reduces or stops power supply to prevent non-renewable energy from being used for hydrogen production, while maintaining continuous operation through controlled intermittency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The power supply to the hydrogen production device is made dynamic rather than static. The power command value is continuously adjusted based on real-time power flow conditions, allowing the system to adapt between different operating states (continuous production, intermittent production, or stopped) to resolve the contradiction between continuous operation and preventing non-renewable energy use.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the power command value is increased to maintain continuous hydrogen production, then productivity improves, but the likelihood of using non-renewable energy from the grid increases

Engineering Contradiction:
Improvehydrogen production amountVSAvoiduse of non-renewable energy
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The controller uses feedback from power flow monitoring to dynamically adjust the power command value. When reverse power flow is detected (indicating renewable energy surplus), the system increases hydrogen production. When forward power flow occurs (indicating grid dependency), the system reduces or stops production, thereby preventing non-renewable energy use while maximizing productivity during renewable energy availability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The power command value parameter is changed dynamically based on power flow conditions. The system transitions between different power levels (high power during reverse flow, low or zero power during forward flow) to optimize the balance between hydrogen production productivity and the prevention of non-renewable energy consumption.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively produces hydrogen that can be proven to be derived from renewable energy, enhancing the efficiency and sustainability of hydrogen production by maintaining a continuous reverse power flow to the grid.

Implementation Method 1

a power generation device that generates electric power by using renewable energy

Methodology Applied
Scientific EffectPhotovoltaic conversion: Photovoltaic Effect

Implementation Method 2

a hydrogen production device that produces hydrogen by using electric power generated by the power generation device

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250188629A1Power control for hydrogen production
Publication Date: 2025.06.12 IHI CORP
  • US20250188629A1 patent drawing
  • US20250188629A1 patent drawing
  • US20250188629A1 patent drawing

AI summary

A power control device for a hydrogen production system according to one aspect includes: a power generation device that generates electric power by using renewable energy; a hydrogen production device that produces hydrogen by using electric power generated by the power generation device; and a connector that connects the power generation device and the hydrogen production device to an electric power system. The power control device determines a power command value to be supplied to the hydrogen production device based on electric power generated by the power generation device and electric power that reversely flows to the electric power system so that hydrogen is produced in a state where a reverse power flow to the electric power system continuously occurs.