Hydrogen Recovery Buffer for Refueling Station Evaluation

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Solution Overview

Problem

Conventional hydrogen refueling station evaluation devices waste hydrogen by discharging it to the atmosphere during purging, and require additional manpower and costs for relocating the device for discharge, which increases overall evaluation costs.

Innovation Solution

A waste hydrogen recovery device is implemented, featuring a buffer container connected to the discharge pipeline, a flow path switching valve, and a controller that directs hydrogen from the buffer container back to the refueling station using the compressor, minimizing atmospheric discharge and eliminating the need for manual relocation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hydrogen is discharged to the atmosphere from the evaluation device, then hydrogen purging is achieved, but hydrogen is wasted and additional costs for relocation are incurred

Engineering Contradiction:
Improvehydrogen purgingVSAvoidhydrogen waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent recovers hydrogen that would otherwise be discarded to the atmosphere by connecting the evaluation device's discharge pipeline to the hydrogen refueling station's supply pipeline through a buffer container, allowing the refueling station to reuse the purged hydrogen for refueling operations

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

A buffer container is introduced as an intermediary component between the evaluation device and the hydrogen refueling station, serving as a temporary storage vessel that enables the transfer and recovery of hydrogen while pressure equalization occurs

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the evaluation device is moved to a place for hydrogen discharge, then hydrogen can be discharged to the atmosphere, but additional manpower and costs are required

Engineering Contradiction:
Improvehydrogen dischargeVSAvoidrelocation time and cost
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The hydrogen refueling station itself serves as the discharge destination by directly receiving hydrogen from the evaluation device through pipeline connection, eliminating the need to relocate the evaluation device to a separate discharge location

Inventive Principle:
Principle #25Self-service

3Loss of substance

If the buffer container pressure is reduced to recover hydrogen, then hydrogen can be transferred to the refueling station, but pressure difference must be controlled

Engineering Contradiction:
Improvehydrogen recoveryVSAvoidpressure difference control
Core Design Contradiction:
Loss of substanceVSStress or pressure

Solution Approach 1:

The system controls the pressure parameter of the buffer container by opening the discharge valve to reduce pressure difference, enabling hydrogen flow from the evaluation device to the refueling station while maintaining safe operating conditions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution recovers hydrogen within the evaluation device and reduces waste, lowering overall costs by preventing unnecessary hydrogen discharge to the atmosphere and eliminating the need for separate manpower to relocate the evaluation device for discharge.

Implementation Method 1

a waste hydrogen recovery device of an evaluation device of a hydrogen refueling station for achieving the object is configured to include a buffer container connected to a discharge pipeline of an evaluation device; a flow path switching valve installed at a hydrogen supply side of a hydrogen refueling station and installed to selectively form a flow path flowing hydrogen from one of a hydrogen supply source or the buffer container into the hydrogen refueling station

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

Upon the hydrogen purge of the evaluation device, the controller may be configured to control the tank protection valve to form a state of communicating all of the inflow pipeline, the discharge pipeline, and a hydrogen tank, and to open the discharge valve of the discharge pipeline

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS11655942B2Waste hydrogen recovery device of evaluation device of hydrogen refueling station
Publication Date: 2023.05.23 HYUNDAI MOTOR CO LTD
  • US11655942B2 patent drawing
  • US11655942B2 patent drawing
  • US11655942B2 patent drawing

AI summary

A waste hydrogen recovery device of an evaluation device of a hydrogen refueling station includes: a buffer container connected to a discharge pipeline of the evaluation device; a flow path switching valve installed at a hydrogen supply side of the hydrogen refueling station and installed to selectively form a flow path flowing hydrogen from one of a hydrogen supply source or the buffer container into the hydrogen refueling station; and a controller provided to control a tank protection valve installed between an inflow pipeline and a discharge pipeline of the evaluation device, and the controller further provided to control a hydrogen tank, a discharge valve installed on the discharge pipeline, the flow path switching valve, and a compressor of the hydrogen refueling station.