Fuel storage system and method for detecting residual quantity of fuel

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Solution Overview

Problem

Existing fuel storage systems face challenges in accurately determining the remaining amount of fuel, particularly in solid hydrogen storage systems, without the use of flow meters and when power is cut off, and they lack precision in estimating fuel levels under varying environmental conditions.

Innovation Solution

A fuel storage system that utilizes temperature and pressure sensors to predict the remaining amount of fuel based on relationships between temperature, equilibrium pressure, and fuel levels, using tables to account for different usage and charging scenarios, and includes a display for real-time monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If flow meters are used to measure fuel consumption, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvefuel level measurement precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the measurement function from complex flow meters and separate level sensors, using only temperature and pressure sensors that are already present in the system for other purposes. This eliminates the need for additional specialized measurement devices while maintaining measurement capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the temperature and pressure sensors serve dual purposes: their primary function for thermal and pressure monitoring, and a secondary function for fuel level measurement. This multi-functionality reduces the total number of components needed in the system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple sensors and flow meters are installed, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvefuel level measurement precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent makes existing temperature and pressure sensors serve dual purposes for both their original functions and for fuel level measurement, eliminating the need for additional specialized sensors and reducing manufacturing costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its own existing sensor infrastructure (temperature and pressure sensors) to perform the additional measurement function, rather than requiring external specialized measurement devices, thereby reducing overall system cost.

Inventive Principle:
Principle #25Self-service

3Device complexity

If fuel level is predicted using only flow rate, then device complexity is reduced, but measurement precision deteriorates under varying environmental conditions

Engineering Contradiction:
Improvesystem complexityVSAvoidfuel level prediction accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent incorporates real-time temperature and pressure feedback into the fuel level prediction algorithm. The controller continuously monitors these parameters and adjusts the predicted fuel level based on the measured values, compensating for environmental variations and improving accuracy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the physical parameters used for measurement from flow rate alone to a combination of temperature, pressure, and their interrelationships. By utilizing the relationship between these parameters and equilibrium pressure, the system achieves more accurate fuel level detection that accounts for environmental conditions.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If power is continuously supplied to sensors and controllers, then measurement precision is maintained, but energy consumption increases

Engineering Contradiction:
Improvefuel level detection accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic measurement cycles where sensors are activated only when needed for fuel level detection rather than continuous operation. The controller performs measurements at intervals or triggered by specific events, reducing overall energy consumption while maintaining measurement capability when required.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate fuel level estimation even without flow meters and during power outages, with reduced errors from rapid environmental changes, ensuring safe and efficient fuel management.

Implementation Method 1

a sensor configured to measure a first temperature in the storage vessel or a first internal pressure of the storage vessel

Methodology Applied
Scientific EffectTemperature measurement:

Implementation Method 2

a sensor configured to measure a first temperature in the storage vessel or a first internal pressure of the storage vessel

Methodology Applied
Scientific EffectPressure measurement:

Implementation Method 3

based on a relationship among different values of temperature, different values of equilibrium pressure, and different values of remaining amounts of the fuel

Methodology Applied
Scientific EffectEquilibrium pressure relationship:

Data Source

PatentUS20260036262A1Fuel storage system and method for detecting residual quantity of fuel
Publication Date: 2026.02.05 HYUNDAI MOTOR CO LTD
  • US20260036262A1 patent drawing
  • US20260036262A1 patent drawing
  • US20260036262A1 patent drawing

AI summary

A fuel storage system and a method for detecting a remaining amount of fuel are provided. The fuel storage system may include a storage vessel which accommodates fuel including a solid material and gaseous hydrogen, a sensor that measure a first temperature in the storage vessel and a first internal pressure of the storage vessel, and a controller that predicts a first remaining amount of the fuel based on the first temperature or the first internal pressure and based on a relationship among different values of temperature, different values of equilibrium pressure, and different values of remaining amounts of the fuel as measured by the sensor at different times.