Hydrogen Storage Arrangement With Fluid Tempering Channels

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Solution Overview

Problem

Existing hydrogen storage systems face challenges in efficiently managing high-pressure conditions and heat transfer during hydrogen absorption and desorption, leading to potential mechanical deformation and inefficient control of exothermal/endothermal reactions.

Innovation Solution

A hydrogen storage arrangement featuring a vessel portion made of high-strength material with a tempering channel for fluid circulation, ensuring physical contact between the hydrogen storage component and the vessel surface for effective heat conduction and convection, and using a polymer binder for stability and adhesion, allowing for dynamic control of hydrogen absorption and desorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the hydrogen storage component is subjected to high pressure to increase hydrogen storage capacity, then the hydrogen storage capacity is improved, but the vessel portion may undergo plastic deformation

Engineering Contradiction:
Improvehydrogen storage capacityVSAvoidvessel portion mechanical strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent applies parameter changes by operating the hydrogen storage component at controlled temperatures and pressures within the safe operating window of the vessel portion. The system utilizes the temperature-pressure phase diagram of the hydrogen storage material to identify optimal operating conditions that maximize hydrogen capacity while maintaining vessel integrity, avoiding plastic deformation by staying within material limits.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining the hydrogen storage component (containing hydrogen-absorbing material) with the vessel portion (made of high-strength material) in a nested configuration. This composite structure allows the vessel to withstand high pressures while the inner component handles hydrogen absorption, distributing mechanical and chemical functions across different materials.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the hydrogen storage component is heated to facilitate hydrogen desorption, then the hydrogen release rate is improved, but heat management becomes more challenging

Engineering Contradiction:
Improvehydrogen release rateVSAvoidheat management
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent introduces a tempering fluid as an intermediary substance that circulates through channels in the vessel portion. This fluid acts as a heat transfer mediator, absorbing excess heat during hydrogen absorption (exothermic) and releasing heat during hydrogen desorption (endothermic), thereby enabling temperature-controlled hydrogen release without direct heating of the storage component.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct mechanical heating systems with a thermal management system using circulating tempering fluid. Instead of applying external heat sources, the system uses the natural heat exchange between the tempering fluid and the hydrogen storage component to control the endothermic desorption process, substituting mechanical heating control with fluid-based thermal management.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Strength

If the vessel portion is made from high-strength material to withstand high pressure, then the mechanical strength is improved, but the thermal conductivity may be reduced

Engineering Contradiction:
Improvevessel portion mechanical strengthVSAvoidheat conduction efficiency
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

The patent introduces a tempering fluid as a thermal intermediary that circulates through channels in the vessel portion. This fluid serves as a heat transfer medium, compensating for any thermal conductivity limitations of the high-strength vessel material by providing active convection-based heat transfer between the hydrogen storage component and the external environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs hydraulic principles by using a circulating liquid tempering fluid to transfer heat. The fluid flows through channels in the vessel portion, utilizing convection and conduction mechanisms to efficiently manage thermal loads, thereby overcoming potential thermal conductivity constraints of high-strength materials through fluid-based thermal management.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively manages high pressures and heat transfer, ensuring stable hydrogen storage and release with minimal mechanical deformation, achieving efficient and controlled hydrogen storage and release cycles.

Implementation Method 1

the hydrogen storage component is configured to absorb hydrogen, which may be an exothermal reaction resulting in the generation of heat

Methodology Applied
Scientific EffectExothermal reaction: Exothermic Reaction

Implementation Method 2

the hydrogen storage component can be configured to desorb hydrogen

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 3

heat between the hydrogen storage component and the vessel portion can be conducted via the inner vessel surface by heat conduction

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 4

The tempering channel may be formed to circulate a liquid, e.g., water, therethrough, optionally with laminar flow characteristics

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP4641072A1Hvdrogen storage arrangement
Publication Date: 2025.10.29 GKN HYDROGEN GMBH
  • EP4641072A1 patent drawingFigure 1~2
  • EP4641072A1 patent drawingFigure 3~6
  • EP4641072A1 patent drawingFigure 7~10

AI summary

The invention relates to a hydrogen storage arrangement (30) comprising a hydrogen storage component (14) for storing and releasing hydrogen, a vessel portion (13) for accommodating the hydrogen storage component (14), the vessel portion (13) having an inner vessel surface (16) and an outer vessel surface (19), a piping portion (12) having an inner piping surface (18), and a tempering channel (20) for guiding a tempering fluid between the outer vessel surface (19) of the vessel portion (13) and the inner piping surface (18) of the piping portion (12). The hydrogen storage component (14) has a first loading state, in which a low amount of hydrogen is absorbed in the hydrogen storage component (14), and a second loading state, in which a high amount of hydrogen is absorbed in the hydrogen storage component (14). The hydrogen storage arrangement (30) is configured such that the hydrogen storage component (14) is in physical contact with the inner vessel surface (16) of the vessel portion (13) to allow for an effective tempering of the hydrogen storage component (14) via the tempering fluid in the tempering channel (20) in both the first and second loading states of the hydrogen storage component (14).