Wireless Hydrogen Subsurface Sensing for Leaner Sensor Deployment

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Solution Overview

Problem

Existing subsurface reservoir sensing technologies are inadequate for optimizing hydrogen recovery from fire flooded hydrocarbon reservoirs, particularly in depleted gas, heavy oil, and ultra-sour reservoirs, due to insufficient understanding of in-situ conditions and inefficient sensor deployment.

Innovation Solution

A wireless sensor network with subsurface sensors and base stations, utilizing a machine learning model to optimize sensor deployment and minimize sensor count, enhancing hydrogen recovery by accurately monitoring environmental variables like temperature and pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a large number of sensors are deployed in the subsurface reservoir, then measurement precision and monitoring coverage are improved, but device complexity and cost increase

Engineering Contradiction:
Improvemonitoring precisionVSAvoidsensor network complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces physical sensor deployment with machine learning-based virtual sensing. The ML model predicts subsurface conditions (temperature, pressure, gas composition) by processing data from existing wells and surface measurements, eliminating the need for numerous physical sensors in the reservoir. This substitution directly resolves the contradiction by maintaining measurement precision through computational methods while avoiding the complexity and cost of deploying large sensor networks.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates virtual copies of sensor measurements through machine learning predictions. Instead of deploying physical sensors throughout the reservoir, the system generates virtual sensor data by training ML models on available well data and using them to predict conditions at unsampled locations. This copying approach provides comprehensive monitoring coverage without the physical complexity of deploying actual sensors everywhere.

Inventive Principle:
Principle #26Copying

2Loss of information

If wireless sensor networks are deployed in subsurface reservoirs, then real-time monitoring capability is improved, but reliability of communication and data acquisition deteriorates due to harsh environmental conditions

Engineering Contradiction:
Improvedata acquisition reliabilityVSAvoidcommunication reliability
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The patent introduces machine learning models as intermediary systems that process and interpret data from existing reliable sources (well logs, surface measurements) to infer subsurface conditions. Rather than relying on wireless sensors that struggle with communication reliability in harsh environments, the ML intermediary synthesizes accurate subsurface information from more reliable data sources, effectively bypassing the communication reliability problem while maintaining data acquisition capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent substitutes wireless sensor communication systems with machine learning-based data processing. Instead of using wireless sensors that face communication reliability issues in subsurface environments, the system uses ML models to process data from established communication-reliable sources (well testing equipment, surface sensors), thereby eliminating the communication reliability problem while achieving the same monitoring objectives.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If machine learning models are used to minimize sensor count, then device complexity is reduced, but measurement precision may deteriorate due to fewer measurement points

Engineering Contradiction:
Improvesensor network complexityVSAvoidmonitoring precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces physical measurement systems with machine learning-based virtual sensing. The ML models are trained on comprehensive datasets including well logs, production data, and surface measurements to learn complex subsurface relationships. Once trained, these models can accurately predict conditions throughout the reservoir using minimal input data, thereby maintaining measurement precision while dramatically reducing the need for physical sensors and associated system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transforms the measurement approach by changing from direct physical measurement to computational prediction. The ML models process multiple input parameters (well logs, production rates, surface temperatures) to generate predictions of subsurface conditions. This parameter transformation allows the system to maintain high measurement precision through sophisticated data processing while using far fewer physical measurement points, thus reducing device complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12404763B2Wireless hydrogen subsurface sensing framework for reservoir optimization
Publication Date: 2025.09.02 SAUDI ARABIAN OIL CO
  • US12404763B2 patent drawing
  • US12404763B2 patent drawing
  • US12404763B2 patent drawing

AI summary

A method for optimizing a wireless sensor network for monitoring hydrogen production from fire flooding involves training a machine learning model to generate an estimate of communication performance of each of a multitude of sensors. The sensors are a component of the wireless sensor network disposed in a sub-surface hydrogen reservoir, with each of the multitude of sensors configured to obtain measurements of environmental variables of the hydrogen reservoir. The method further involves minimizing a cardinality of the multitude of sensors, using the machine learning model.