Hydrogen Sulfide Removal Using Light-Generated Reactive Sulfur Species

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for hydrogen sulfide removal in hydrocarbon production systems are inefficient, costly, and require frequent interventions due to catalyst degradation, posing safety hazards and maintenance challenges.

Innovation Solution

Irradiating hydrogen sulfide with high-energy light to form sulfur-containing reactive species that act as autocatalysts, reacting with remaining hydrogen sulfide to generate hydrogen gas and sulfur-containing products, eliminating the need for external catalysts and reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional catalysts are used to remove hydrogen sulfide, then hydrogen sulfide removal is achieved, but the catalyst degrades over time requiring frequent interventions and replacement

Engineering Contradiction:
Improvecatalyst stabilityVSAvoidintervention frequency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent employs autocatalysis where sulfur-containing reactive species generated during the reaction process serve as catalysts themselves. The reaction system becomes self-sustaining without requiring external catalysts, eliminating catalyst degradation issues and intervention needs. The hydrogen sulfide reaction products automatically catalyze further hydrogen sulfide removal.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent removes the need for external catalysts entirely by extracting the catalytic function from separate materials and embedding it within the reaction products themselves. The sulfur-containing species generated during hydrogen sulfide dissociation inherently possess catalytic properties that sustain the reaction without external intervention.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If external catalysts are added to remove hydrogen sulfide, then hydrogen sulfide removal efficiency is improved, but device complexity and maintenance requirements increase

Engineering Contradiction:
Improvehydrogen sulfide removal efficiencyVSAvoidcatalyst management system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The reaction system generates its own catalysts through the dissociation of hydrogen sulfide into sulfur-containing reactive species. These species automatically catalyze further hydrogen sulfide removal without requiring external catalyst addition, management systems, or intervention protocols.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The sulfur-containing reactive species serve multiple functions simultaneously: they are reaction products, catalysts, and reaction intermediates. This multi-functionality eliminates the need for separate catalyst materials and simplifies the overall system design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If high energy light is used to photolytically cleave hydrogen sulfide, then hydrogen sulfide dissociation is achieved, but energy consumption increases

Engineering Contradiction:
Improvehydrogen sulfide dissociation rateVSAvoidenergy input
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent converts the energy input from light into chemical energy stored in sulfur-containing reactive species, which then drive the exothermic autocatalytic reaction. The initial energy input is amplified through the self-sustaining reaction cycle, reducing overall energy requirements compared to direct photolysis alone.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the reaction mechanism from direct photolysis to an autocatalytic chemical reaction pathway. This parameter change in reaction mechanism allows the system to proceed with lower energy input by utilizing the chemical energy released during hydrogen sulfide dissociation to drive further reactions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively removes hydrogen sulfide with minimal energy input, reduces maintenance needs, and minimizes corrosion-related costs and safety risks, while producing hydrogen gas as a byproduct.

Implementation Method 1

irradiating a gas containing hydrogen sulfide with high energy light to photolytically cleave some of the hydrogen sulfide in the gas to form sulfur-containing reactive species

Methodology Applied
Scientific EffectPhotodissociation: Photodissociation

Implementation Method 2

The sulfur-containing reactive species act as autocatalysts that react with some of the remaining hydrogen sulfide in the gas to generate hydrogen gas (H2) and one or more sulfur-containing products

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS12459816B2Hydrogen sulfide dissociation using reactive sulfur species
Publication Date: 2025.11.04 SAUDI ARABIAN OIL CO
  • US12459816B2 patent drawing
  • US12459816B2 patent drawing
  • US12459816B2 patent drawing

AI summary

The disclosure relates to methods of irradiating a gas containing hydrogen sulfide (H2S) with high energy light to photolytically cleave some of the hydrogen sulfide in the gas to form sulfur-containing reactive species. The sulfur-containing reactive species act as autocatalysts that react with some of the remaining hydrogen sulfide in the gas to generate hydrogen gas and one or more sulfur-containing products. The methods remove hydrogen sulfide from the gas and produce hydrogen gas. The methods can be implemented in a component of a hydrocarbon producing well (e.g., a wellhead, a flow line, a production casing, a production tubing), a component used to transport the gas mixture produced by the well (e.g., a transportation pipeline), a gas treatment system (e.g., a tail gas treatment system), a borehole and/or an underground formation.