Hydrogen Turbine-Driven Recirculation Blower for Low-Energy Fuel Cells

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional recirculation blowers in fuel-cell systems for hydrogen gas management are inefficient and require significant electrical energy, leading to increased fuel consumption and reduced vehicle range.

Innovation Solution

A turbine-driven recirculation blower that utilizes the expanding hydrogen from the hydrogen reservoir to drive the blower, minimizing electrical energy demand and eliminating the need for elaborate power electronics and hydrogen penetration prevention measures, while allowing for optional electrical assistance to regulate power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrically operated blowers are used for recirculation, then reliable hydrogen gas transport is achieved, but electrical energy consumption increases and vehicle range is reduced

Engineering Contradiction:
Improvehydrogen gas transport reliabilityVSAvoidelectrical energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The turbine-driven blower uses the hydrogen stream itself as the driving force, making the system self-powered. The hydrogen flowing through the turbine converts its own pressure energy to mechanical work, eliminating the need for external electrical power while maintaining reliable hydrogen transport function

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the electrical motor-driven mechanical system with a turbine-driven mechanical system. This substitution eliminates the need for electrical power electronics and motor control systems, significantly reducing electrical energy consumption while maintaining the mechanical function of hydrogen gas transport

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If elaborate power electronics and hydrogen penetration prevention measures are implemented, then safety and control are improved, but device complexity and cost increase

Engineering Contradiction:
Improvesafety and controlVSAvoidpower electronics and prevention measures
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the complex power electronics and hydrogen penetration prevention measures from the system. By using a turbine directly driven by hydrogen flow rather than an electrical motor, the system eliminates the need for power electronics, motor controllers, and associated safety systems, thereby reducing device complexity while maintaining functional reliability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The turbine-driven system is inherently simpler and more hydrogen-tolerant than electrical motor systems. The turbine naturally handles hydrogen flow without requiring complex protection systems, as the hydrogen itself serves as the driving medium rather than a potential contaminant to be excluded from electrical components

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The turbine-driven recirculation blower reduces hydrogen usage, increases fuel-cell system efficiency, and extends vehicle range by minimizing electrical energy consumption and avoiding hydrogen-related complications with electrical components.

Implementation Method 1

The recirculation blower uses the expanding hydrogen from the hydrogen reservoir and the pressure potential of the hydrogen reservoir for driving the turbine

Methodology Applied
Scientific EffectPressure potential energy conversion: Turbine

Data Source

PatentUS20240429410A1Recirculation blower
Publication Date: 2024.12.26 BORGWARNER INC
  • US20240429410A1 patent drawing
  • US20240429410A1 patent drawing
  • US20240429410A1 patent drawing

AI summary

A recirculation blower (17) for a return arrangement for a gas, including hydrogen gas in a fuel-cell system, includes a blower (23) and a turbine (31). The blower (23) is configured to be driven by a turbine and to transport a return stream. The turbine (31) is configured to drive the blower (23) and to be driven by a hydrogen stream.