Hydrogen Fuel System Vent Valve for Controlled Purging

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Solution Overview

Problem

Hydrogen internal combustion engines face issues with hydrogen leakage into the surrounding environment due to uncontrolled venting and purging of the fuel system.

Innovation Solution

A hydrogen fuel system incorporating a vent valve that can transition between open and closed states to facilitate controlled venting or purging, utilizing a compressed air pump and a controller for automated operation, ensuring safe and efficient hydrogen management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the vent valve is kept closed to prevent hydrogen leakage, then safety is improved, but pressure buildup may occur affecting system operation

Engineering Contradiction:
ImprovesafetyVSAvoidpressure buildup
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The vent valve transitions from a static closed state to a dynamic system that can switch between closed and open states based on real-time pressure conditions and operational requirements, allowing the system to adaptively manage pressure while maintaining safety

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system monitors system state and automatically actuates the vent valve when pressure thresholds are exceeded or during shutdown conditions, creating a feedback loop that prevents dangerous pressure buildup while minimizing unnecessary venting

Inventive Principle:
Principle #23Feedback

2Object-generated harmful factors

If the vent valve is opened for purging to remove hydrogen, then hydrogen leakage is reduced, but system pressure drops affecting operation

Engineering Contradiction:
Improvehydrogen leakageVSAvoidsystem pressure
Core Design Contradiction:
Object-generated harmful factorsVSStress or pressure

Solution Approach 1:

The vent valve is opened in advance during shutdown sequences to purge hydrogen from the fuel system before complete system depressurization, preventing hydrogen accumulation in unsafe locations while controlling the timing to minimize operational impact

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If automated control with compressed air pump is added, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveautomated operationVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control system automatically manages vent valve operation based on pre-programmed shutdown sequences and pressure thresholds, eliminating the need for manual intervention while the compressed air pump provides automated actuation force, making the system self-regulating

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A compressed air pump is introduced to provide pneumatic actuation force for opening the vent valve, replacing manual or mechanical actuation methods and enabling automated, reliable valve operation through pressure-driven mechanics

Inventive Principle:
Principle #29Pneumatics and hydraulics

Data Source

PatentUS20250270971A1Hydrogen fuel system, a hydrogen internal combustion engine system, and a method for operating a hydrogen fuel system
Publication Date: 2025.08.28 CUMMINS INC
  • US20250270971A1 patent drawing
  • US20250270971A1 patent drawing
  • US20250270971A1 patent drawing

AI summary

A hydrogen fuel system includes a hydrogen fuel conduit, a hydrogen fuel rail, and a vent valve. The hydrogen fuel rail is in fluid communication with the hydrogen fuel conduit. The vent valve is in fluid communication with at least one of the hydrogen fuel conduit or the hydrogen fuel rail. The vent valve is configured to selectively transition between an open state and a closed state, the open state facilitating at least one of venting or purging of the hydrogen fuel system.