Hydrogen Engine Water Separator With Porous Wall Droplet Damping

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Solution Overview

Problem

Existing hydrogen engines face inefficiencies in separating water droplets from a hydrogen-water mixture due to imperfect separation methods, leading to reduced engine performance.

Innovation Solution

A separator with a separation chamber, swirling motion device, and porous wall with a damping element to project water droplets against a porous wall, minimizing rebound and enhancing separation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a grid is used to separate water droplets from dihydrogen in a cylindrical separator, then the separation function is improved, but some water droplets rebound off the grid and are discharged into the vent with the dihydrogen, reducing separation efficiency

Engineering Contradiction:
Improveseparation efficiencyVSAvoidwater droplet rebound
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent replaces the solid grid with a porous wall that allows dihydrogen to pass through while retaining water droplets. The porous structure prevents water droplet rebound by providing a surface that absorbs and channels water downward through gravity, eliminating the rebound issue inherent in solid grid surfaces.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent introduces a vertical dimension to water droplet management by allowing water to drain downward through the porous wall into a collection chamber. This dimensional approach separates water removal from the horizontal gas flow path, preventing rebound into the vent while maintaining efficient separation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If a cylindrical separator with vent and grid is used, then the separation function is provided, but the device complexity and bulk are increased

Engineering Contradiction:
Improveseparation functionVSAvoidseparator structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates unnecessary components from the traditional cylindrical separator design. By removing the complex vent-grid-orchestration system and replacing it with a simple porous wall and collection chamber, the invention maintains separation functionality while significantly reducing device complexity and bulk.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The porous wall serves multiple functions simultaneously: it acts as a separation barrier, a filtration medium, and a structural support. This multi-functionality consolidates what would otherwise require multiple separate components, reducing overall device complexity while maintaining effective separation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The separator effectively separates water droplets from dihydrogen, reducing bulk and manufacturing costs while improving engine performance.

Implementation Method 1

a vent arranged at the bottom of the cylinder makes it possible to give the mixture a swirling flow

Methodology Applied
Scientific EffectSwirling flow: Vortex Ring

Implementation Method 2

a porous wall, the collection chamber being separated from the separation chamber by the porous wall

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 3

the porous wall comprising a damping element capable of limiting the spreading of a water droplet projected onto the porous wall

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 4

a second outlet capable of receiving water by gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS12521734B2Water separator intended to be integrated into a hydrogen motor of a vehicle
Publication Date: 2026.01.13 NOVARES FRANCE
  • US12521734B2 patent drawing
  • US12521734B2 patent drawing
  • US12521734B2 patent drawing

AI summary

A water separator intended to extract water droplets from a mixture of water droplets and dihydrogen gas previously pressurized, the water separator including a separation chamber having an inlet intended to introduce the mixture, a swirling motion setting device capable of projecting water droplets against a porous wall when the mixture is introduced into the inlet, a first outlet intended to receive hydrogen separated from the water, a collection chamber, separated from the separation chamber by a porous wall, the collection chamber having a second outlet capable of receiving water by gravity, the porous wall including a damping element capable of limiting the spreading of a water droplet projected onto the porous wall.