Hydrogenated Styrene-Butadiene Rubber Tire Composition
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Solution Overview
Problem
Conventional rubber compositions for automotive tires face challenges in achieving a balance between improved fuel economy, abrasion resistance, and tensile strength, with existing solutions often compromising on one aspect at the expense of others.
Innovation Solution
A rubber composition for pneumatic tires comprising a hydrogenated styrene-butadiene copolymer with a high degree of hydrogenation (75 mol% or more), combined with carbon black and silica, which enhances tensile strength and abrasion resistance while maintaining good fuel economy.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Use of energy by moving object
If conventional rubber compositions containing diene rubber and filler are used to improve fuel economy, then fuel economy is improved, but abrasion resistance deteriorates and rubber chipping occurs
Solution Approach 1:
The patent applies parameter changes by hydrogenating the conjugated diene rubber to reduce the degree of unsaturation from typical values (e.g., 30-70% hydrogenation) to a high degree of hydrogenation (80-95% or more). This fundamental change in the chemical structure parameter transforms the rubber's properties, enabling simultaneous achievement of low rolling resistance (good fuel economy) and high abrasion resistance, thereby resolving the technical contradiction between fuel economy and abrasion resistance.
2Use of energy by moving object
If conventional rubber compositions are used to improve fuel economy, then fuel economy is improved, but rubber tensile strength deteriorates
Solution Approach 1:
The patent employs composite materials by combining highly hydrogenated conjugated diene rubber with specific filler systems (silica and/or carbon black) and coupling agents. This composite approach creates a synergistic effect where the hydrogenated rubber matrix provides both low rolling resistance and enhanced mechanical strength, while the filler-coupling agent system reinforces the structure. The combination resolves the contradiction between fuel economy and tensile strength by creating a multi-component system where each component contributes to both objectives.
3Reliability
If high degree of hydrogenation is applied to conjugated diene rubber, then abrasion resistance and tensile strength are improved, but fuel economy may deteriorate
Solution Approach 1:
The patent applies parameter changes by precisely controlling the hydrogenation degree parameter to fall within the optimal range of 80-95% or more, and by adjusting the filler content parameters (silica: 1-200 parts by mass per 100 parts rubber, carbon black: 3-60 parts by mass per 100 parts rubber). These parameter optimizations ensure that the rubber compound achieves high abrasion resistance through extensive hydrogenation while maintaining low rolling resistance through appropriate filler loading, thereby resolving the contradiction between abrasion resistance and fuel economy.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The proposed rubber composition significantly improves rubber tensile strength and abrasion resistance while maintaining or enhancing fuel economy, providing improved performance for tire applications.
Implementation Method 1
a hydrogenated copolymer obtained by copolymerization of an aromatic vinyl compound and a conjugated diene compound, the hydrogenated copolymer having a degree of hydrogenation of the conjugated diene units of 75 mol% or more
Data Source
AI summary
The present invention provides a pneumatic tire having well-improved rubber tensile strength and abrasion resistance while maintaining or improving good fuel economy. The present invention relates to a pneumatic tire formed from a rubber composition, the rubber composition containing: a hydrogenated copolymer obtained by copolymerization of an aromatic vinyl compound and a conjugated diene compound, the hydrogenated copolymer having a degree of hydrogenation of the conjugated diene units of 75 mol% or more; carbon black; and silica, the rubber composition containing, per 100% by mass of the rubber component, 75% by mass or more of the hydrogenated copolymer, the rubber composition containing, relative to 100 parts by mass of the rubber component, 3 parts by mass or more of the carbon black and 1 to 200 parts by mass of the silica.


