Hydrolyzable Cross-linked Polymers for Enhanced Oil Recovery

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Solution Overview

Problem

Current enhanced oil recovery methods face challenges with poor sweep efficiency due to differences in water and oil mobility, and permeability variations in oil reservoirs, leading to reduced oil recovery rates as existing polymers degrade under shear and temperature stress.

Innovation Solution

Development of water-soluble, shear-resistant, high molecular weight polymers with hydrolyzable cross-linked monomer units that maintain viscosity after injection into subterranean formations by hydrolyzing and increasing viscosity over time, enhancing mobility control and recovery efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high molecular weight water soluble polymers are used to improve sweep efficiency, then viscosity increases and sweep efficiency improves, but the polymers undergo molecular weight breakdown and degradation due to temperature and shear stress

Engineering Contradiction:
Improvesweep efficiencyVSAvoidpolymer stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The polymer is pre-crosslinked with hydrolyzable crosslinkers before injection to provide initial shear resistance during injection, then the crosslinks hydrolyze in situ to provide long-term stability and viscosity maintenance in the reservoir

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The polymer structure undergoes parameter changes through hydrolysis of the crosslinked monomer units, transforming from a temporarily crosslinked state during injection to a hydrolyzed state in the reservoir, changing the polymer's physical properties to match reservoir conditions

Inventive Principle:
Principle #35Parameter changes

2Strength

If polymer concentration is increased to maintain viscosity under shear stress, then shear resistance improves, but the polymer degrades faster under oxidative stress and physical force

Engineering Contradiction:
Improveshear resistanceVSAvoidoxidative degradation
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The invention creates a composite polymer structure combining linear polymer chains with crosslinked monomer units, where the crosslinked units provide shear resistance while the overall structure remains resistant to oxidative degradation and mechanical breakdown

Inventive Principle:
Principle #40Composite materials

3Productivity

If water is injected to displace oil, then oil recovery begins, but water channels through high permeability zones bypassing oil in low permeability zones due to mobility differences

Engineering Contradiction:
Improveoil recovery rateVSAvoidsweep efficiency
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The polymer changes its viscosity parameter in response to reservoir conditions, increasing viscosity after hydrolysis to match oil mobility and improve displacement efficiency across varying permeability zones

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The polymer automatically adjusts its viscosity through in-situ hydrolysis of crosslinked monomer units, self-regulating its flow characteristics to optimize sweep efficiency without external control

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymers effectively increase viscosity within the reservoir, improving sweep efficiency and secondary/tertiary oil recovery rates by maintaining stability under shear and temperature conditions, leading to higher oil displacement and recovery.

Implementation Method 1

the hydrolyzable cross-linked monomer units are hydrolyzed to produce an aqueous flooding fluid after hydrolysis having a viscosity that is about the same or higher than a viscosity of the aqueous fluid prior to injection

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentEP2951268B1Mobility control polymers for enhanced oil recovery
Publication Date: 2022.04.06 ECOLAB USA INC
  • EP2951268B1 patent drawing
  • EP2951268B1 patent drawing
  • EP2951268B1 patent drawing

AI summary

Disclosed herein are water-soluble polymers comprising hydrolyzable cross-linked monomer units, and methods for recovering hydrocarbon fluids from a subterranean formation using the water-soluble polymers.