Hydronic building systems control

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Solution Overview

Problem

Existing hydronic heating and cooling systems face challenges such as high energy consumption, poor indoor environmental quality, and vulnerability to terrorist attacks due to inefficient forced air systems, while hydronic systems are hindered by high costs, complex controls, and retrofit difficulties, lacking effective commercial controls that can optimize energy efficiency and occupant comfort.

Innovation Solution

The Hydronic Building Systems Control (HBSC) is a low-cost, software-based control system that integrates traditional and renewable hydronic components for heating, cooling, and hot water, using commodity hardware and BACnet protocol, providing interoperability and advanced algorithms for energy efficiency, dew point tracking, and humidity control, optimizing the operation of ground source heat pumps and solar thermal systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If forced air systems are used for heating and cooling, then installation is easier and initial cost is lower, but energy consumption increases and indoor environmental quality deteriorates

Engineering Contradiction:
Improveinstallation easeVSAvoidenergy consumption
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The patent replaces forced air mechanical systems with hydronic systems that use water-based heat transfer. This substitution eliminates the need for complex ductwork and mechanical air handling equipment, reducing energy consumption while maintaining installation feasibility through modular hydronic components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs hydraulic principles by using water as the heat transfer medium in hydronic heating and cooling systems. This approach replaces pneumatic air-based systems with more efficient hydraulic fluid circulation, achieving lower energy consumption and improved indoor environmental quality

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Use of energy by moving object

If hydronic systems are implemented, then energy efficiency improves and indoor environmental quality enhances, but system cost increases and control complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcontrol complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent implements self-regulating hydronic components that automatically adjust flow and temperature based on local conditions. This self-service capability reduces the need for complex external control systems, maintaining energy efficiency while simplifying overall system control

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent utilizes variable parameter control in hydronic systems, adjusting flow rates, temperatures, and pressure differentials dynamically. This approach optimizes energy efficiency while using standardized control protocols to manage complexity

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional building controls are used, then initial investment is lower, but energy savings potential is lost

Engineering Contradiction:
Improveinitial investmentVSAvoidenergy savings
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent incorporates preliminary control system configuration during the building design and construction phases. This upfront action ensures that hydronic systems are properly integrated with control mechanisms, enabling future energy savings without requiring significant additional investment later

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback control mechanisms in hydronic systems that continuously monitor and adjust operational parameters. This feedback approach maximizes energy savings by optimizing system performance in real-time, achieving returns that justify the initial control investment

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

HBSC reduces energy consumption by up to 50% in buildings, improves indoor environmental quality, enhances occupant comfort, and decreases vulnerability by providing a cost-effective, reliable control system that increases market adoption of hydronic and solar thermal technologies, while minimizing installation and maintenance costs.

Implementation Method 1

a thermally-conductive structure, such as a building floor, wall, or ceiling

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

hydronic coil-to-air heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

means for sensing at least the air temperature in the air space, a relative humidity of the air space

Methodology Applied
Scientific EffectTemperature sensing:

Data Source

PatentUS11644214B2Hydronic building systems control
Publication Date: 2023.05.09 ENERGY ENVIRONMENTAL CORP
  • US11644214B2 patent drawing
  • US11644214B2 patent drawing
  • US11644214B2 patent drawing

AI summary

Controlling heating and cooling in a conditioned space utilizes a fluid circulating in a thermally conductive structure in fluid connection with a hydronic-to-air heat exchanger and a ground heat exchanger. Air is moved past the hydronic-to-air heat exchanger, the air having fresh air supply and stale air exhaust. Sensors located throughout the conditioned space send data to a controller. User input to the controller sets the desired set point temperature and humidity. Based upon the set point temperature and humidity and sensor data, the controller sends signals to various devices to manipulate the flow of the fluid and the air in order to achieve the desired set point temperature and humidity in the conditioned space. The temperature of the fluid is kept less than the dew point at the hydronic-to-air heat exchanger and the temperature of the fluid is kept greater than the dew point at the thermally conductive structure.