Hydronic HVAC Control for Dew Point and Energy Management

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Solution Overview

Problem

Current building energy management systems face challenges such as high energy consumption, poor indoor environmental quality, and vulnerability to terrorist attacks due to inefficient hydronic heating and cooling systems, which are hindered by high costs, complex control systems, and lack of effective controls for hydronic distribution systems.

Innovation Solution

The Hydronic Building Systems Control (HBSC) is a low-cost, software-based control system that integrates traditional and renewable hydronic components for heating, cooling, and hot water, using commodity hardware and the BACnet protocol to provide interoperability and optimize energy efficiency through advanced algorithms and sensors, addressing the limitations of existing HVAC systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional building control systems are used, then basic heating and cooling functions are provided, but energy consumption remains high and control complexity increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The control system is divided into multiple independent controllers, each managing specific hydronic components (heating, cooling, hot water) separately. This segmentation allows each controller to operate independently with optimized control logic, reducing overall system complexity while enabling advanced energy management strategies for each subsystem.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system is designed to manage multiple hydronic functions (heating, cooling, hot water) through a unified platform that uses common sensors and actuators across different system components. This multi-functionality reduces the need for separate control systems, lowering overall complexity while maintaining comprehensive energy management capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If advanced hydronic control systems are implemented, then energy efficiency is improved, but installation and maintenance costs increase

Engineering Contradiction:
Improveenergy efficiencyVSAvoidinstallation and maintenance costs
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The control system incorporates automatic diagnostics, self-testing capabilities, and predictive maintenance features that reduce the need for manual intervention. Sensors continuously monitor system performance and automatically adjust operations to maintain optimal efficiency, while the system can detect and report issues without requiring expert technicians, thereby reducing maintenance costs.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses extensive sensor feedback from temperature, flow, and pressure measurements to automatically optimize hydronic system performance. This closed-loop control continuously adjusts valve positions, pump speeds, and setpoints based on real-time conditions, maintaining high energy efficiency without requiring manual tuning or complex installation procedures.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If integrated hydronic systems are used, then indoor environmental quality is improved, but system reliability decreases due to complexity

Engineering Contradiction:
Improveindoor environmental qualityVSAvoidsystem reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

By dividing the integrated hydronic system into separate functional controllers for heating, cooling, and hot water, the system can maintain indoor environmental quality through coordinated operation while reducing reliability risks. If one segment fails, others continue to operate independently, preventing complete system failure and maintaining basic environmental control.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If software-based control systems are implemented, then adaptability to emerging technologies is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to emerging technologiesVSAvoidsoftware control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The software-based control platform is designed as a universal architecture that can manage traditional hydronic equipment and emerging technologies (such as ground source heat pumps and solar thermal systems) through common communication protocols and control interfaces. This universality provides adaptability to new technologies without requiring separate control systems, and the modular software structure manages complexity through standardized functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

HBSC reduces energy consumption, improves indoor environmental quality, and enhances security by providing efficient and reliable temperature and humidity control, increasing market adoption of hydronic systems and emerging technologies like ground source heat pumps, while lowering installation and maintenance costs.

Implementation Method 1

hydronic coil-to-air heat exchanger

Methodology Applied
Scientific EffectHeat exchanger: Heat Exchanger

Implementation Method 2

thermally-conductive structure, such as a building floor, wall, or ceiling

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11796210B2Hydronic building systems control
Publication Date: 2023.10.24 ENERGY ENVIRONMENTAL CORP
  • US11796210B2 patent drawing
  • US11796210B2 patent drawing
  • US11796210B2 patent drawing

AI summary

Controlling heating and cooling in a conditioned space utilizes a fluid circulating in a thermally conductive structure in fluid connection with a hydronic-to-air heat exchanger and a ground heat exchanger. Air is moved past the hydronic-to-air heat exchanger, the air having fresh air supply and stale air exhaust. Sensors located throughout the conditioned space send data to a controller. User input to the controller sets the desired set point temperature and humidity. Based upon the set point temperature and humidity and sensor data, the controller sends signals to various devices to manipulate the flow of the fluid and the air in order to achieve the desired set point temperature and humidity in the conditioned space. The temperature of the fluid is kept less than the dew point at the hydronic-to-air heat exchanger and the temperature of the fluid is kept greater than the dew point at the thermally conductive structure.