Hydrophobic Cladding Layer for Metallic Lithium Anode Safety

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Solution Overview

Problem

Metallic lithium batteries face challenges due to the reactive nature of metallic lithium, which reacts with oxygen and water, leading to dendrite formation and potential internal short circuits, increasing costs and safety risks, especially in applications like electric vehicles where energy density is critical.

Innovation Solution

A metallic lithium-skeleton carbon composite material with a hydrophobic cladding layer is developed, comprising a porous carbonaceous support and metallic lithium, where a hydrophobic layer is formed to insulate against water and oxygen, preventing dendrite growth and enhancing mechanical strength, thereby improving cycle stability and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a metallic lithium negative electrode is used to achieve high energy density, then the battery capacity and energy density are improved, but the reactive chemistry of metallic lithium causes safety risks and manipulation costs increase

Engineering Contradiction:
Improveenergy densityVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A hydrophobic cladding layer is formed on the surface of the metallic lithium negative electrode using a liquid coating solution containing hydrophobic substances. This thin film layer provides protective functions while maintaining the high energy density benefits of metallic lithium by preventing harmful reactions with air and electrolyte.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The hydrophobic cladding layer acts as an intermediary between the metallic lithium and the external environment (air, electrolyte). It mediates the interaction by providing a protective barrier that prevents direct contact between reactive lithium and harmful substances, thereby improving safety without sacrificing energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If a metallic lithium negative electrode is used to achieve high capacity, then the battery capacity increases, but dendrites form on the surface during cycling causing internal short circuits

Engineering Contradiction:
Improvebattery capacityVSAvoiddendrite formation
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The hydrophobic cladding layer serves as a protective shell that suppresses dendrite growth on the metallic lithium surface during battery cycling. The layer's presence on the electrode surface prevents the formation of harmful dendritic structures while allowing the high capacity benefits of metallic lithium to be realized.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The hydrophobic cladding layer converts the potentially harmful surface of metallic lithium into a beneficial protected structure. By preventing dendrite formation and providing a stable interface, the layer transforms the reactive surface from a source of problems into a stable, safe electrode structure that maintains high capacity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If a hydrophobic cladding layer is formed to protect metallic lithium, then stability and safety in air are improved, but the device complexity increases

Engineering Contradiction:
Improvestability in airVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A simple liquid coating solution containing hydrophobic substances is applied to form a thin protective film on the metallic lithium surface. This approach provides effective protection against air and moisture while maintaining a simple overall device structure, avoiding the need for complex protective systems.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The hydrophobic cladding layer provides self-protective functions for the metallic lithium electrode. The layer's hydrophobic properties enable it to automatically repel water and provide stable protection in air without requiring additional active control systems or complex maintenance mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hydrophobic cladding layer effectively protects the metallic lithium, allowing the battery to maintain stability and safety in air, inhibiting dendrite formation, and improving the cycle life and safety of the battery, thus addressing the reactive issues of metallic lithium.

Implementation Method 1

a hydrophobic cladding layer covering at least the metallic lithium in the metallic lithium-skeleton carbon composite material

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentUS11462741B2Metallic lithium-skeleton carbon composite material having a hydrophobic cladding layer, preparation method and use thereof
Publication Date: 2022.10.04 CHINA ENERGY CAS TECH CO LTD
  • US11462741B2 patent drawing
  • US11462741B2 patent drawing
  • US11462741B2 patent drawing

AI summary

Disclosed are a metallic lithium-skeleton carbon composite material having a hydrophobic cladding layer, a preparation method thereof, an electrode, an electrochemical energy storage device containing the metallic lithium-skeleton carbon composite material, and a method for protecting a material containing a water- and oxygen-sensitive active metal. The metallic lithium-skeleton carbon composite material having a hydrophobic cladding layer comprises: a metallic lithium-skeleton carbon composite material comprising a porous carbonaceous support and metallic lithium at least distributed in pores of the porous carbonaceous support; and a hydrophobic cladding layer covering at least the metallic lithium in the metallic lithium-skeleton carbon composite material.