Hydrophobic Membrane Coating for Low-Energy Fluid Release

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Solution Overview

Problem

Conventional micro-scale delivery devices face challenges in minimizing energy requirements for reservoir release due to high thermal conduction, especially with liquid reservoirs, which leads to energy loss and potential degradation of temperature-sensitive agents.

Innovation Solution

Incorporating a hydrophobic layer on the release membrane to repel liquids away from the membrane, forming an air pocket for thermal insulation and reducing thermal conduction, and using a hydrophilic surface to draw liquids away from the membrane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a membrane is used to seal the reservoir, then controlled delivery of liquid is achieved, but thermal conduction through the liquid increases energy loss

Engineering Contradiction:
Improveenergy lossVSAvoidcontrolled delivery
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

A hydrophobic layer is introduced as an intermediary between the liquid and the membrane. This layer repels the liquid away from the membrane surface, creating a thermal barrier that reduces heat conduction from the membrane to the liquid, thereby minimizing energy loss while preserving the membrane's sealing function

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The membrane surface is modified with a hydrophobic coating that creates locally different properties. The hydrophobic regions repel liquid and reduce thermal contact, while the membrane retains its overall sealing and controlled delivery capabilities. This localized modification addresses thermal conduction without compromising the membrane's primary function

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If the device size is reduced for patient comfort, then implantable and wearable applications are improved, but energy storage and power delivery are constrained

Engineering Contradiction:
Improvedevice sizeVSAvoidenergy storage
Core Design Contradiction:
Volume of moving objectVSUse of energy by moving object

Solution Approach 1:

The invention converts the harmful effect of thermal conduction into a beneficial thermal insulation mechanism. By using the hydrophobic layer to repel liquid and create air pockets, the design transforms potential heat loss pathways into thermal barriers, reducing the energy required for reservoir release in miniaturized devices

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Temperature

If thermal conduction is high in liquid reservoirs, then heat transfer is efficient, but energy loss increases and temperature-sensitive agents degrade

Engineering Contradiction:
Improveheat transferVSAvoidenergy loss
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The hydrophobic layer serves as a thermal intermediary that blocks direct heat transfer from the membrane to the liquid. This layer creates thermal insulation by repelling liquid and trapping air, thereby reducing energy loss while maintaining the ability to control heat transfer when needed

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes energy consumption for reservoir release, reduces thermal conduction, and preserves the integrity of liquids by minimizing contact with the membrane, thereby reducing the risk of degradation.

Implementation Method 1

a hydrophobic layer disposed on an inside surface of the membrane

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Implementation Method 2

forming an air pocket for thermal insulation and reducing thermal conduction

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

using a hydrophilic surface to draw liquids away from the membrane

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS12544546B2Fluid delivery device with hydrophobic surface
Publication Date: 2026.02.10 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US12544546B2 patent drawing
  • US12544546B2 patent drawing
  • US12544546B2 patent drawing

AI summary

Embodiments of the present invention are directed to a liquid delivery apparatus. A non-limiting example of the apparatus includes a substrate including a cavity formed in a surface of the substrate. The apparatus can also include a membrane disposed on the surface of the substrate covering an opening of the cavity. The apparatus can also include a hydrophobic layer disposed on the membrane. The apparatus can also include a seal disposed between the membrane and the substrate, wherein the seal surrounds the opening of the cavity. The apparatus can also include an electrode layer coupled to the membrane.