Hydrophobic Screen Phase Separator for Zero-Gravity Heat Exchangers

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Solution Overview

Problem

In zero-gravity environments, such as space, condensation of water in heat exchangers poses a challenge due to the difficulty in separating water droplets from air, which can lead to equipment malfunction and safety hazards.

Innovation Solution

A passive phase separator is designed to separate water from air by using a hydrophobic screen within the inner conduit of the heat exchanger, where the air can pass through while the water is captured by a liquid capture device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional heat exchangers are used in zero-gravity environments, then heat exchange function is provided, but water droplets cannot be effectively separated from air causing equipment malfunction and safety hazards

Engineering Contradiction:
Improveseparation effectivenessVSAvoidwater droplet contamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a hydrophobic porous screen as the core separation element. The screen's porous structure with hydrophobic properties allows gas to pass through while blocking liquid water droplets, achieving effective phase separation in zero-gravity conditions without relying on gravity-based separation methods

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention uses composite material structure combining hydrophobic coating on porous substrate. This composite approach creates a material that simultaneously provides mechanical strength, porosity for gas flow, and hydrophobicity for liquid rejection, solving the separation problem in zero-gravity environments

Inventive Principle:
Principle #40Composite materials

2Reliability

If gravity-based separation methods are used, then water droplet separation is achieved in normal environments, but the method fails in zero-gravity space environments

Engineering Contradiction:
Improveseparation effectivenessVSAvoidenvironmental adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the separation mechanism from gravity-dependent to surface property-dependent. By utilizing hydrophobic surface properties rather than gravitational force, the system adapts to zero-gravity conditions while maintaining effective water droplet separation from air

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the mechanical gravity-based separation system with a surface chemistry-based separation mechanism. The hydrophobic screen uses surface energy properties rather than mechanical gravitational force to achieve phase separation, enabling operation in zero-gravity space environments

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The passive phase separator effectively separates water from air, preventing water from reaching the gas flow outlet and ensuring that only dry air is vented into life support systems, thereby avoiding equipment damage and safety hazards.

Implementation Method 1

a flow directionally selective barrier including a hydrophobic screen

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentEP4129447B1Passive phase separator at a heat exchanger output
Publication Date: 2025.04.16 HAMILTON SUNDSTRAND CORP
  • EP4129447B1 patent drawingFigure 1
  • EP4129447B1 patent drawingFigure 2
  • EP4129447B1 patent drawingFigure 3~4

AI summary

A passive phase separator includes an inlet to receive two-phase flow into an inner conduit (120) and an outer conduit (125). An annulus is formed between the inner conduit (120) and the outer conduit (125). A hydrophobic screen separation device (130) prohibits a flow of liquid from the two-phase flow into the annulus while allowing a flow of gas from the two-phase flow into the annulus, and a gas flow outlet releases the flow of gas from the annulus.