Hydroponic System with Air-Permeable Membrane for Passive Nutrient Delivery

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Solution Overview

Problem

Existing hydroponic systems rely heavily on electrical devices for solution circulation, oxygenation, and nutrient delivery, making them vulnerable to disruptions and costly to operate.

Innovation Solution

A hydroponic system utilizing air-permeable and water-resistant housing membranes that house plant support structures with holes, allowing for a static water table and root growth without the need for electrical devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrical devices (pumps, aerators, motors) are used to maintain solution flow and oxygen levels in hydroponic systems, then the system can provide continuous nutrient delivery and oxygenation to plant roots, but the system becomes vulnerable to power disruptions and incurs high operational costs

Engineering Contradiction:
Improvesystem reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent removes electrical devices (pumps, aerators, motors) from the hydroponic system entirely, extracting the problematic component that causes both high energy consumption and reliability vulnerabilities. The system replaces mechanical circulation with passive capillary action through specially designed wicking materials, eliminating the need for powered components while maintaining continuous nutrient and oxygen delivery to roots.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The hydroponic system utilizes self-service mechanisms where capillary forces in the wicking material automatically draw nutrient solution upward and distribute it to plant roots without external power input. The system serves itself by leveraging inherent physical properties of the wicking material to maintain continuous flow and oxygenation, making the system both energy-independent and highly reliable.

Inventive Principle:
Principle #25Self-service

2Productivity

If electrical devices are used for continuous solution circulation and oxygenation, then plant growth can be maintained consistently, but the operational cost increases significantly

Engineering Contradiction:
Improveplant growth consistencyVSAvoidoperational cost
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent replaces the mechanical system of electrical pumps and aerators with a passive capillary action-based system. The wicking material's capillary forces substitute for mechanical pumping, while the porous structure provides passive aeration, eliminating operational energy costs while maintaining consistent plant growth through continuous nutrient solution circulation and oxygen delivery.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If mechanical aids (pumps, aerators) are used to maintain solution flow, then nutrient delivery to roots is ensured, but the system complexity and maintenance requirements increase

Engineering Contradiction:
Improvenutrient delivery reliabilityVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts all mechanical aids (pumps, aerators, motors, control systems) from the hydroponic setup, dramatically reducing system complexity. The nutrient delivery function is maintained through simple capillary action in wicking material, making the system easier to operate, install, and maintain while eliminating mechanical failure points.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system operates autonomously through self-service capillary forces that automatically regulate nutrient solution flow to plant roots based on demand, without requiring mechanical control systems, sensors, or external power. This self-regulating mechanism simplifies operation and reduces maintenance needs while ensuring reliable nutrient delivery.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a reliable, cost-effective, and efficient method for hydroponic cultivation, reducing energy consumption and maintaining healthy plant growth without mechanical aids.

Implementation Method 1

one or more housing membranes that are air-permeable and water-resistant, house a solution and at least a portion of the one or more plant support structures

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

one or more housing membranes that are air-permeable and water-resistant

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Implementation Method 3

one or more housing membranes that are air-permeable and water-resistant

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentUS12279566B2Efficient hydroponic cultivation system and method
Publication Date: 2025.04.22 DUPONT SAFETY & CONSTRUCTION INC
  • US12279566B2 patent drawing
  • US12279566B2 patent drawing
  • US12279566B2 patent drawing

AI summary

A hydroponic system and method for growing plants. The system comprises one or more plant support structures, one or more housing membranes, and one or more frames. The one or more plant support structures hold plant matter and have one or more holes. The one or more housing membranes are air-permeable and water-resistant, house a solution and at least a portion of the one or more plant support structures, and have one or more openings in which at least a portion of the one or more plant support structures fit into. The one or more frames support the one or more housing membranes. Methods for growing plants are also provided.