Hydroponic Overflow Tube Prevents Nutrient Drowning

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Solution Overview

Problem

Conventional hydroponic growth systems require complex and costly control systems with multiple sensors and controllers to prevent nutrient solution overflow, which can fail due to mechanical degradation or interference, potentially leading to root drowning.

Innovation Solution

A hydroponic growth system with a nutrient reservoir, multiple growth vessels, and a dual-pump nutrient delivery system that includes overflow tubes between vessels to distribute excess nutrient solution, eliminating the need for complex control systems and ensuring fail-proof operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex control systems with multiple sensors and controllers are implemented to prevent nutrient solution overflow, then overflow prevention capability is improved, but system cost and complexity increase significantly

Engineering Contradiction:
Improveoverflow prevention capabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the overflow prevention function from the complex electronic control system and implements it through a simple passive mechanical overflow tube that allows excess nutrient solution to drain automatically, eliminating the need for sensors, controllers, and complex monitoring systems

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The overflow tube enables the system to self-regulate nutrient solution levels passively without external control, allowing the hydroponic system to automatically prevent overflow through gravity-driven drainage when the nutrient solution level exceeds the tube's elevation

Inventive Principle:
Principle #25Self-service

2Measurement precision

If multiple sensors are installed in each growth vessel to monitor nutrient solution levels, then monitoring accuracy is improved, but system cost and potential points of failure increase

Engineering Contradiction:
Improvenutrient solution level monitoring accuracyVSAvoidsystem failure risk
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent removes the need for electronic sensors entirely by using a passive overflow tube mechanism that physically prevents overflow through gravity-driven drainage, eliminating multiple potential failure points while maintaining effective nutrient solution level control

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The overflow tube uses a simple, inexpensive passive mechanical structure instead of expensive, complex electronic sensors that can fail, creating a more reliable and cost-effective solution

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If conventional control systems with multiple sensors are used, then nutrient solution supply control is improved, but installation cost and complexity increase

Engineering Contradiction:
Improvenutrient solution supply controlVSAvoidinstallation cost and complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent extracts the nutrient solution supply control function from complex electronic systems and implements it through simple passive overflow tubes that require no installation complexity, wiring, or expensive components, dramatically reducing installation cost and complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents nutrient solution overflow and drowning by using a simple, cost-effective dual-pump setup with overflow tubes, reducing the risk of system failure and minimizing the need for complex sensors and controllers.

Implementation Method 1

The water pumps are configured to pump nutrient solution from the nutrient reservoir to the growth vessels

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 2

an overflow tube extending between a first one of the growth vessels and a second one of the growth vessels

Methodology Applied
Scientific EffectGravity-driven flow: Gravitation

Data Source

PatentUS11229169B2Hydroponic growth system
Publication Date: 2022.01.25 THE GREEN ROOM L L C
  • US11229169B2 patent drawing
  • US11229169B2 patent drawing
  • US11229169B2 patent drawing

AI summary

A hydroponic growth system for plant growth is disclosed. The hydroponic growth system comprises a nutrient reservoir for containing a nutrient solution, and a plurality of growth vessels. The hydroponic growth system further comprises a nutrient delivery system for delivering the nutrient solution from the nutrient reservoir to the growth vessels. The nutrient delivery system comprises at least one water pump, a first liquid tube, and a second liquid tube, and each of the liquid tubes being connected to and in fluid communication with a water growth vessel at a first end, and being connected to and in fluid communication with a respective pump at a second end. The hydroponic growth system further includes an overflow tube extending between a first one of the growth vessels and a second one of the growth vessels.