Hydroponic Pot Injector with Venturi Air Inlet

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Solution Overview

Problem

Recirculating Deep Water Culture (RDWC) hydroponic systems using negative pressure often result in uneven nutrient distribution, causing some plant sites to receive a concentrated dose of nutrients, which can shock the plants, and existing solutions like drip feeding are not practical.

Innovation Solution

Employing a pot design that uses positive pressure to recirculate nutrient solution, featuring an injector with a venturi and air inlet to create a whirlpool effect, ensuring even oxygenation and distribution of nutrients to all plant sites, while preventing debris entry and noise from air concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If negative pressure is used to recirculate nutrient solution, then the system can operate with simple pressure dynamics, but nutrient distribution becomes uneven causing plant shock

Engineering Contradiction:
Improvepressure system simplicityVSAvoidnutrient distribution uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent inverts the conventional negative pressure approach by using positive pressure to drive nutrient solution through the system. The pump delivers pressurized solution through distribution lines to multiple plant sites, ensuring uniform delivery. This reversal of pressure dynamics resolves the contradiction by achieving both operational simplicity and distribution uniformity simultaneously.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the pressure parameter from negative to positive throughout the system. By maintaining positive pressure in the distribution lines and using pressure-regulated emitters, the system achieves consistent nutrient delivery to all plant sites. This parameter change eliminates the uneven distribution problem while keeping the system operationally simple.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If nutrients are added to the header in a negative pressure system, then nutrient dosing is simplified, but the first pot receives a concentrated dose that shocks the plant

Engineering Contradiction:
Improvenutrient dosing simplicityVSAvoidplant shock from concentrated nutrients
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent uses positive pressure to pre-mix nutrients uniformly throughout the distribution system before delivery to plants. The pressurized system ensures nutrients are distributed evenly across all plant sites from the moment of injection, preventing concentrated doses. This preliminary uniform distribution action eliminates plant shock while maintaining dosing simplicity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the gravity-driven negative pressure mechanical system with a pressurized positive pressure system. This substitution enables precise control over nutrient distribution timing and uniformity, ensuring nutrients reach all plants simultaneously at appropriate concentrations, thereby preventing plant shock.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If air is introduced through venturi to increase oxygenation, then oxygen content in nutrient solution increases, but noise from air concentration becomes problematic

Engineering Contradiction:
Improveoxygen content in solutionVSAvoidnoise from air intake
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent introduces silencers as intermediary components in the air intake lines of the venturi systems. These silencers attenuate the noise generated by air being drawn into the nutrient solution while allowing the oxygenation function to continue. This intermediary element resolves the contradiction by filtering out the harmful noise while preserving the beneficial oxygenation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent acknowledges the noise generated by venturi air intake as an inevitable byproduct of oxygenation and converts this harmful effect into a manageable characteristic through proper component selection. By using silenced venturi systems, the design accepts the noise as part of the oxygenation process while mitigating it to acceptable levels, allowing the beneficial oxygenation to proceed.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Quantity of substance

If pot capacity is increased to improve fluid volume for oxygenation, then oxygen saturation potential increases, but whirlpool effect and root collection efficiency may be compromised

Engineering Contradiction:
Improvefluid volume for oxygenationVSAvoidwhirlpool effect efficiency
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent optimizes the pot capacity parameter to a specific range (55-60 liters) that balances oxygen saturation potential with whirlpool effect efficiency. This precise parameter selection ensures that the fluid volume is sufficient for adequate oxygenation while maintaining the dimensional characteristics needed for effective whirlpool formation and root collection in the center of the pot.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The positive pressure system ensures uniform nutrient distribution, increases oxygen content, prevents root blockages, and maintains optimal fluid temperature, enhancing plant growth and health by creating a consistent whirlpool effect and high oxygen saturation throughout the solution.

Implementation Method 1

the injector comprising a venturi and an air inlet... oxygen content in the fluid is increased by drawing air into the fluid through the venturi

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Implementation Method 2

fluid injected into pot through the injector is caused to rotate in the pot under pressure of the fluid to provide a whirlpool effect

Methodology Applied
Scientific EffectWhirlpool effect: Vortex Ring

Data Source

PatentUS20240215503A1pot
Publication Date: 2024.07.04 CHAPPELL RYAN
  • US20240215503A1 patent drawing
  • US20240215503A1 patent drawing
  • US20240215503A1 patent drawing

AI summary

A pot (1) for use in growing plants comprises a base (2), an annular wall (3) extending from the base (2) to a rim (4), a drain (5) being defined substantially in the centre of the base (2), an injector (6) in the wall (3) for injecting fluid into the pot (1), wherein the injector (6) is located in the wall (3) proximate to the base (2) and distant to the rim (4) and aligned with a plane tangential to the wall (3), the injector (6) comprising a venturi and an air inlet. The pot (1) forms part of a recirculating deep water culture (RDWC) hydroponic system.