Hydroponic Spacer Element with Anchoring Frames for Drainage

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Solution Overview

Problem

Existing hydroponic cultivation devices with drainage collection channels fail to prevent root contact with drainage water, leading to contamination and humidity issues, and lack effective anchoring and drainage management systems.

Innovation Solution

A spacer element with a grid structure and supporting legs is fixed to the drainage collection channel using anchoring frames, creating a large drainage space for efficient water circulation and aeration, while preventing root contact and providing controlled drainage and anchoring for the irrigation pipe.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a spacer is used to physically separate the substrate from the drainage channel, then root contact with drainage water is prevented, but the spacer material occupies large volume resulting in high humidity and poor water circulation

Engineering Contradiction:
Improveprevention of root contact with drainage waterVSAvoidvolume occupied by spacer material
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The invention uses a geotextile material with porous structure as the spacer element. This porous material allows water to pass through while maintaining the physical separation between substrate and drainage channel, thus preventing root contact while enabling proper water circulation and reducing humidity accumulation.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The geotextile spacer element functions as a thin film that provides adequate separation between the substrate container and drainage channel. This thin film approach achieves the separation function without occupying excessive volume, allowing improved water circulation compared to bulky rigid spacers.

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of operation

If clips and cords are used to fasten the channel, then the sides of the channel are kept open, but the drainage spacer and irrigation pipe cannot be maintained attached

Engineering Contradiction:
Improveopening of channel sides for assemblyVSAvoidattachment of drainage spacer and irrigation pipe
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention integrates the anchoring function and irrigation pipe support into a single anchoring frame structure. This combined design allows the frame to simultaneously secure the geotextile spacer and provide attachment points for the irrigation pipe, solving the problem of maintaining both components attached while keeping channel sides open for assembly.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The anchoring frame acts as an intermediary element that connects and secures both the geotextile spacer and the irrigation pipe to the channel structure. This mediator component enables reliable attachment of both elements without requiring separate fastening mechanisms, while still allowing easy assembly with open channel sides.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If channel ends are closed by stapling or folding, then drainage outlets are created, but water-tightness is inadequate causing drainage escape and manual assembly requires many materials

Engineering Contradiction:
Improveclosure of channel endsVSAvoidwater-tightness of drainage closure
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention employs flexible lid elements that can be fitted over the channel ends to provide water-tight closure. These flexible covers seal the drainage outlets effectively, preventing drainage escape while maintaining ease of assembly, replacing the inadequate stapling or folding methods.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The lid elements appear to be simple, inexpensive components that can be easily manufactured and assembled. These disposable or replaceable lids provide reliable water-tight closure without requiring complex assembly procedures or multiple different materials, addressing both ease of manufacture and reliability concerns.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces humidity, prevents root growth and contamination, ensures effective drainage, and maintains the spacer element centered, facilitating quick water circulation and preventing fungal diseases.

Implementation Method 1

physically separating any hydroponic substrate or decorative plant pot from a drainage collection channel

Methodology Applied
Scientific EffectPhysical separation: Physical Containment

Implementation Method 2

facilitates drainage circulation and collection

Methodology Applied
Scientific EffectWater circulation: Convection

Implementation Method 3

provides the area with great aeration

Methodology Applied
Scientific EffectAeration: Aeration

Implementation Method 4

fastened to the sides of the channel by means of anchoring frames

Methodology Applied
Scientific EffectMechanical anchoring: Mechanical Fastener

Data Source

PatentEP2997818B1Cultivation device
Publication Date: 2019.03.27 COMML J HUETE
  • EP2997818B1 patent drawingFigure 1
  • EP2997818B1 patent drawingFigure 2
  • EP2997818B1 patent drawingFigure 3~4

AI summary

The invention comprises at least one spacer element (1) and a drainage collection channel (3), where the spacer element (1) is arranged in the channel (3), and a substrate contained inside a container element such as a plant pot or a bag is arranged on the spacer element (1). The spacer element (1) comprises a grid structure (1a) on the upper face of which is arranged the substrate-containing element; and supporting legs (1b) which extend from the lower face of the grid structure (1 a) and stand on the bottom of the channel (3). The spacer element (1) is fixed to sides (3b) of the channel (3) by means of anchoring frames (2).