Hydroponic Substrate Sensing for Precise Irrigation Control

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Solution Overview

Problem

Hydroponic growing systems face challenges in efficiently managing water and nutrient distribution in mineral wool substrates, leading to waste and suboptimal plant growth due to limitations in existing monitoring and control systems, which are often costly and labor-intensive.

Innovation Solution

A system comprising detectors that measure temperature, water content, and nutrient content, transmitting data to a central processing unit for accurate irrigation control, allowing flexible and centralized management of growth conditions, and enabling efficient water and nutrient reuse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional monitoring and control systems are used in hydroponic growing systems, then plant growth can be managed, but the systems are costly and labor-intensive

Engineering Contradiction:
Improveplant growth managementVSAvoidmonitoring and control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system enables automatic monitoring and control of irrigation parameters by measuring substrate properties (temperature, water content, nutrient content) and autonomously adjusting water and nutrient delivery, eliminating the need for complex manual intervention and reducing operational costs while maintaining reliable plant growth management

Inventive Principle:
Principle #25Self-service

2Productivity

If water and nutrients are provided continuously to maximize plant growth, then plant growth conditions improve, but water and nutrient waste increases

Engineering Contradiction:
Improveplant growthVSAvoidwater and nutrient waste
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The system continuously measures substrate temperature, water content, and nutrient content, then uses this feedback information to dynamically adjust irrigation parameters, delivering water and nutrients only when and where needed based on actual substrate conditions, thereby maximizing plant growth while minimizing waste

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The irrigation system transitions from static continuous delivery to dynamic controlled delivery, where water and nutrient supply rates are continuously adjusted based on real-time measurements of substrate properties and plant needs, optimizing resource efficiency while maintaining productive growth conditions

Inventive Principle:
Principle #15Dynamics

3Loss of substance

If precise control of water and nutrient distribution is implemented, then resource efficiency improves, but system complexity increases

Engineering Contradiction:
Improveresource efficiencyVSAvoidirrigation control system
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The system uses automatic sensors and control mechanisms to measure substrate properties and adjust irrigation parameters without manual intervention, achieving precise resource distribution through self-regulating feedback loops that simplify operation despite the sophistication of the control functions

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system provides precise control over water and nutrient distribution, reducing waste and improving plant growth by optimizing irrigation based on real-time substrate conditions, thereby increasing yield and reducing environmental impact.

Implementation Method 1

the or each detector being arranged to measure a property or properties indicative of a temperature, a water content, and a nutrient content, of a plant growth substrate

Methodology Applied
Scientific EffectTemperature measurement:

Implementation Method 2

the or each detector being arranged to measure a property or properties indicative of a temperature, a water content, and a nutrient content, of a plant growth substrate

Methodology Applied
Scientific EffectWater content measurement:

Implementation Method 3

the or each detector being arranged to measure a property or properties indicative of a temperature, a water content, and a nutrient content, of a plant growth substrate

Methodology Applied
Scientific EffectNutrient content measurement:

Implementation Method 4

the central detector data processing means being arranged to: hold in a memory predefined irrigation data defining a relationship between: plural values for one or more of temperature, pH level, water content and/or nutrient content of the substrate; and plural desired irrigation output values; process the measured properties received from each detector to determine calculated properties of the substrate

Methodology Applied
Scientific EffectData processing and analysis:

Data Source

PatentUS11026372B2Plant growth system
Publication Date: 2021.06.08 ROCKWOOL AS
  • US11026372B2 patent drawing
  • US11026372B2 patent drawing
  • US11026372B2 patent drawing

AI summary

A system and related method for monitoring plant growth conditions is provided, comprising a plurality of detectors (7) and central detector data processing means (1103); each detector (7) being arranged to measure properties indicative of a temperature, a water content, and a nutrient content, of a plant growth substrate; each detector (7) being further arranged to transmit the measured property or properties over a communications link to the central detector data processing means (1103); the central detector data processing means (1103) being arranged to store predefined irrigation data, defining a relationship between plural values for temperature, water content, pH level and/or nutrient content of the plant growth substrate; and plural desired irrigation output values; process the measured properties from each detector (7) to determine calculated properties of the substrate; and provide an output indicative of a desired irrigation input for the growth substrate, based upon measured properties received from the detectors (7) and the predefined irrigation data. A portable detector communications device (1105) for communicating configuration data relating to the detectors (7) may be included in the system.