Hydroponics Ventilation Path Stabilizes Nutrient Flow

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Solution Overview

Problem

Conventional hydroponics devices lack measures to stabilize the flow rate of nutrient solution flowing into cultivation tanks, leading to inadequate nutrient supply when the flow is too low and potential overflow when it's too high, affecting plant growth.

Innovation Solution

The hydroponics device incorporates a supply flow channel with a ventilation path that allows communication between external and internal spaces, stabilizing the flow rate by adjusting pressure and preventing variations, and includes a support unit to prevent nutrient solution from adhering to non-root plant parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the flow rate of nutrient solution is increased to ensure adequate nutrient supply, then the nutrient supply to roots is improved, but the liquid level rises and may overflow from the cultivation tank

Engineering Contradiction:
Improvenutrient solution supply amountVSAvoidoverflow and immersion of non-root plant parts
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The invention introduces a feedback mechanism where the flow rate of nutrient solution is detected and used to control the pump's operation. When the flow rate exceeds a predetermined threshold, the pump is stopped, preventing overflow. This closed-loop control ensures the flow rate remains within the optimal range, simultaneously guaranteeing adequate nutrient supply to roots while preventing the liquid level from rising too high.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If the flow rate of nutrient solution is decreased to prevent overflow, then the liquid level is controlled, but the root may not receive sufficient nutrient solution

Engineering Contradiction:
Improveoverflow preventionVSAvoidnutrient solution supply amount
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The feedback control system continuously monitors the flow rate and adjusts pump operation accordingly. When the flow rate drops below the predetermined threshold, the pump is activated to increase flow. This ensures the flow rate is maintained within the optimal range, providing sufficient nutrient solution to roots while preventing overflow.

Inventive Principle:
Principle #23Feedback

3Device complexity

If no flow rate stabilization measure is used, then the device structure remains simple, but the flow rate varies greatly affecting plant growth

Engineering Contradiction:
Improvestructure simplicityVSAvoidflow rate stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention employs a feedback control system that monitors flow rate and adjusts pump operation to maintain stable flow. This relatively simple feedback mechanism significantly improves flow rate stability without requiring complex additional components, thereby enhancing reliability while keeping the overall device structure manageable.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures a consistent nutrient solution flow rate, preventing overflow and ensuring all plant parts receive the necessary nutrients, promoting balanced plant growth.

Implementation Method 1

the ventilation path inhibits a variation in a flow rate of the nutrient solution flowing into the cultivation tank from the supply flow channel

Methodology Applied
Scientific EffectPressure adjustment: Pressure Gradient

Data Source

PatentEP3725151B1Hydroponics device
Publication Date: 2023.05.10 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • EP3725151B1 patent drawingFigure 1
  • EP3725151B1 patent drawingFigure 2~3
  • EP3725151B1 patent drawingFigure 4~5

AI summary

A hydroponics device (100) includes: a cultivation tank (106) that constitutes a flow channel through which a nutrient solution (50) to be supplied to a plant (10) flows; a nutrient solution tank (108) that reserves the nutrient solution (50); a supply flow channel (109) that guides the nutrient solution (50) from the nutrient solution tank (108) to the cultivation tank (106); a discharge flow channel (110) that guides the nutrient solution (50) from the cultivation tank (106) to the nutrient solution tank (108); and a pump (107) that circulates the nutrient solution (50) between the nutrient solution tank (108) and the cultivation tank (106) by way of the supply flow channel (109) and the discharge flow channel (110). The supply flow channel (109) has a ventilation path (VP) that allows an external space of the supply flow channel (109) and an internal space of the supply flow channel (109) to communicate with each other. The ventilation path (VP) inhibits a variation in a flow rate of the nutrient solution (50) flowing into the cultivation tank (106) from the supply flow channel (109).