Hydroxide Modification of Crosslinked Elastomer Bitumen

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Solution Overview

Problem

Bituminous compositions modified with crosslinked elastomers face challenges in achieving optimal elastic properties, particularly in maintaining or improving these properties while reducing the quantity of crosslinked elastomer, which is economically advantageous.

Innovation Solution

Incorporating a hydroxide, such as sodium hydroxide (NaOH) into bituminous compositions containing crosslinked vinyl aromatic hydrocarbon and conjugated diene copolymers, which improves or maintains elastic properties like elastic recovery, deformation energy, and phase angle, even with reduced amounts of crosslinked elastomer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the quantity of crosslinked elastomer is reduced to achieve economic benefits, then the cost decreases, but the elastic properties of the bituminous composition deteriorate

Engineering Contradiction:
Improvequantity of crosslinked elastomerVSAvoidelastic properties
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces hydroxide (NaOH or KOH) as a chemical additive to change the chemical parameters of the bituminous composition. This chemical modification enables the system to maintain elastic properties with reduced elastomer content by altering the molecular interactions and crosslinking efficiency within the bitumen matrix.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite system by combining crosslinked elastomer, bitumen, and hydroxide additive. This composite approach allows the hydroxide to enhance the functional performance of the elastomer-bitumen system, enabling reduced elastomer dosage while maintaining or improving elastic recovery and deformation energy characteristics.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the quantity of crosslinked elastomer is reduced, then the manufacturing cost decreases, but the elastic recovery and deformation energy are compromised

Engineering Contradiction:
Improvemanufacturing costVSAvoidelastic recovery and deformation energy
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The addition of hydroxide modifies the chemical and rheological parameters of the bituminous composition, creating a synergistic effect that enhances elastic recovery and deformation energy. This parameter change allows cost reduction through lower elastomer content while maintaining mechanical performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The hydroxide acts as an intermediary substance that mediates between the crosslinked elastomer and bitumen matrix. It facilitates improved interfacial interactions and crosslinking efficiency, enabling the system to achieve desired elastic properties with reduced elastomer concentration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If hydroxide is added to improve elastic properties, then the elastic recovery and deformation energy increase, but the composition complexity increases

Engineering Contradiction:
Improveelastic propertiesVSAvoidcomposition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a simple parameter change approach by adding a single chemical additive (hydroxide) to modify the system's elastic properties. This straightforward compositional adjustment avoids complex processing equipment or multi-step procedures, maintaining manufacturing simplicity while achieving enhanced performance.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4310152B1Use of a hydroxide for adjusting the elastic properties of a crosslinked elastomer-modified bitumen
Publication Date: 2024.12.04 TOTALENERGIES ONETECH
  • EP4310152B1 patent drawingFigure 1~2
  • EP4310152B1 patent drawing
  • EP4310152B1 patent drawing

AI summary

The invention concerns the use of a hydroxide XOH with X = Na or K, in a bituminous composition comprising bitumen modified by a crosslinked elastomer which is a crosslinked vinyl aromatic hydrocarbon and conjugated diene copolymer, having a vinyl aromatic hydrocarbon content representing less than 30% by weight of the weight of the crosslinked elastomer, for improving the effect of the crosslinked elastomer on the elastic properties of the bituminous composition.