Hydroxycinnamic Acid Salts Stabilize Plastics Against Volatility

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Solution Overview

Problem

Current antioxidants used in plastics, particularly those derived from fossil resources, face challenges related to sustainability, high volatility, and compatibility with polymeric substrates, necessitating the development of effective, renewable, and thermally stable alternatives.

Innovation Solution

The use of specific hydroxycinnamic acid salts, such as sodium ferulate, aluminum ferulate, and other metal salts of hydroxycinnamic acids, which act as stabilizers for organic materials by incorporating them into plastics and other organic materials to prevent oxidative, thermal, and actinic degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional antioxidants derived from fossil resources are used, then stabilization effect is achieved, but sustainability and environmental friendliness deteriorate

Engineering Contradiction:
Improvestabilization effectVSAvoidenvironmental friendliness
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical structure parameters of antioxidants by introducing hydroxycinnamic acid moieties with specific substitution patterns (R1, R2, R3 groups) and metal salt formulations, transforming conventional fossil-based antioxidants into renewable, environmentally friendly alternatives while maintaining stabilization efficacy

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite antioxidant systems by combining hydroxycinnamic acid derivatives with specific metal salts (Mg, Ca, Al, Zn, Mn), producing composite stabilizer compositions that achieve both environmental sustainability and effective stabilization of organic materials

Inventive Principle:
Principle #40Composite materials

2Reliability

If volatile antioxidants are used, then stabilization effect is achieved, but thermal stability deteriorates

Engineering Contradiction:
Improvestabilization effectVSAvoidthermal stability
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent formulates composite antioxidant systems where hydroxycinnamic acid derivatives are combined with metal salts to create non-volatile, thermally stable stabilizer compositions that maintain effectiveness at elevated temperatures without the volatility problems of conventional antioxidants

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies physical-chemical parameters of antioxidants by converting them into metal salt forms, which significantly reduces volatility and improves thermal stability while preserving the radical-scavenging stabilization mechanism

Inventive Principle:
Principle #35Parameter changes

3Reliability

If incompatible antioxidants are used, then stabilization effect is achieved, but compatibility with polymeric substrates deteriorates

Engineering Contradiction:
Improvestabilization effectVSAvoidcompatibility with polymeric substrates
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent optimizes chemical structure parameters of antioxidants by selecting specific hydroxycinnamic acid derivatives and metal salt combinations that exhibit improved compatibility with various polymeric substrates, reducing adverse interactions while maintaining stabilization performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These hydroxycinnamic acid salts demonstrate high efficacy in stabilizing plastics and other organic materials, offering improved thermal stability, low volatility, and environmental friendliness, while being compatible with polymeric substrates, thus addressing the limitations of existing antioxidants.

Implementation Method 1

Stabilizers are therefore used to prevent or at least delay said aging. Important representatives of stabilizers are antioxidants, which interfere with the free radicals formed during autoxidation and thus interrupt the degradation process.

Methodology Applied
Scientific EffectFree radical interference: Oxidation

Implementation Method 2

A distinction is made generally between primary antioxidants, which are able to react directly with oxygen-containing free radicals or C radicals, and secondary antioxidants, which react with hydroperoxides formed as intermediates

Methodology Applied
Scientific EffectHydroperoxide reaction: Oxidation

Data Source

PatentUS20230119120A1Use of hydroxycinnamic acid salts for stabilizing organic materials, stabilized organic material, method for stabilizing organic materials, specific stabilizers and stabilizer compositions
Publication Date: 2023.04.20 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
  • US20230119120A1 patent drawing
  • US20230119120A1 patent drawing
  • US20230119120A1 patent drawing

AI summary

The invention relates to the use of specific hydroycinnamic acid salts for stabilizing organic materials. The invention also relates to a corresponding organic material stabilized by incorporating a specific hydroxycinnamic acid salt, and to a method for stabilizing organic materials. In addition, a specific aluminum salt of a hydroxycinnamic acid suitable as an organic stabilizer is described. The invention further relates to a stabilizer composition comprising a corresponding hydroxycinnamic acid salt.