Hygienic Stuffed Toy with Removable Waterproof Shell

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Solution Overview

Problem

Conventional stuffed toys are difficult to sanitize and adapt as children grow, as they are not designed for thorough cleaning and often require multiple purchases due to fixed features that become age-inappropriate.

Innovation Solution

A stuffed toy design featuring a waterproof body member with a removable shell and compressible stuffing, allowing for complete cleaning and modular integration of accessories like sound modules and communication devices, ensuring hygiene and adaptability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional stuffed toys are laundered in washing machine and dryer, then cleaning effectiveness is improved, but the toy suffers damage including matting, melting of plush fur, and damage to embedded materials

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidtoy integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The stuffed toy is divided into separate components: a removable outer shell containing embedded materials (sound modules, electronics, rattles) and an inner body member containing the stuffing material. This segmentation allows each component to be cleaned separately using appropriate methods, resolving the contradiction between thorough cleaning and preventing damage to sensitive components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The outer shell is designed to be completely removable from the body member through a zipper or other fastening mechanism. This extraction allows the shell to be laundered separately in a washing machine without exposing the embedded materials inside the body member to water damage, thereby maintaining toy integrity while improving cleaning effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If stuffed toys are air-dried to prevent dryer damage, then toy integrity is preserved, but drying completeness is reduced leading to moist environment for bacteria and mold growth

Engineering Contradiction:
Improvetoy integrityVSAvoidbacterial and mold growth
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

By segmenting the toy into removable shell and inner body member, the shell can be completely removed and machine-dried without exposing the stuffing material to high heat. This resolves the contradiction by allowing the shell to undergo thorough machine drying (preventing bacterial growth) while the heat-sensitive body member is protected.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If stuffed toys have permanently embedded features, then initial play functionality is provided, but adaptability as children grow is reduced requiring multiple toy purchases

Engineering Contradiction:
Improveinitial play functionalityVSAvoidage-appropriate adaptability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The toy incorporates dynamic adaptability through interchangeable accessories that can be attached to or integrated with the body member. As children grow, different accessories (rattles for infants, sound modules for toddlers, communication devices for older children) can be added or removed, allowing the toy to evolve with the child's developmental needs while maintaining the core body member.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The body member is designed as a universal base that can accommodate multiple types of accessories and integrations throughout childhood. This multi-functionality allows a single toy to serve multiple age groups and play styles, replacing the need for multiple separate toy purchases.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If conventional stuffed toys are spot cleaned only, then toy integrity is maintained, but cleaning thoroughness is insufficient for complete sanitation

Engineering Contradiction:
Improvetoy integrityVSAvoidcleaning thoroughness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The removable shell design enables complete separation of the outer fabric layer from the inner body member. The shell can be completely removed and laundered thoroughly in a washing machine, achieving complete sanitation of the fabric surface while the body member with stuffing remains protected from water exposure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By extracting the shell as a separate removable component, the toy allows the fabric portion to undergo complete immersion washing and drying, achieving thorough sanitation that spot cleaning cannot provide, while the sensitive body member is protected through the extraction process.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables thorough sanitization and adaptability as the stuffing and shell can be washed and reused, reducing the need for multiple toys and promoting hygiene, while allowing for interchangeable features to match the child's age.

Implementation Method 1

an outer layer comprising a waterproof fabric, the outer layer partially filled with a resilient stuffing material sealingly disposed within the outer layer to provide a predetermined shape to the body member

Methodology Applied
Scientific EffectWaterproofing:

Data Source

PatentUS11738281B2Hygienic stuffed toy
Publication Date: 2023.08.29 SUD SHIVANI
  • US11738281B2 patent drawing
  • US11738281B2 patent drawing
  • US11738281B2 patent drawing

AI summary

A stuffed toy comprises a body member including an outer layer comprising a waterproof fabric. The outer layer is partially filled with a resilient stuffing material sealingly disposed within the outer layer to provide a predetermined shape to the body member. A shell comprises a flexible fabric having an outer surface and an inner surface. The shell having an opening for receiving the body member through the opening such that the body member is substantially enclosed within and fills the shell, and the shell closely conforming to the body member. The body member is selectively insertable into, and removable from, the shell through the opening in order to provide a predetermined three-dimensional shape to the toy.