Hygroscopic material and dehumidifier using same

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Solution Overview

Problem

Conventional dehumidification technologies face inefficiencies due to the need for supercooling or large heat quantities, environmental concerns from halogen-based gases, and the complexity and size of systems, particularly in refrigeration cycle and zeolite systems.

Innovation Solution

A moisture absorbing material comprising a dried polymer gel with a stimuli-responsive polymer and a hydrophilic polymer forming an interpenetrating or semi-interpenetrating polymer network structure, which changes affinity with water in response to external stimuli, allowing for efficient dehumidification without supercooling or large heat quantities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a refrigeration cycle system is used for dehumidification, then dehumidification can be achieved by condensing moisture, but the system becomes large in size due to the compressor and produces loud noise

Engineering Contradiction:
Improvedehumidification capabilityVSAvoidsystem size and noise
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the dehumidification function from the complex refrigeration cycle system by using a desiccant material that can absorb moisture directly, eliminating the need for a compressor and evaporator, thus reducing system size and noise while maintaining dehumidification capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the operating parameters from temperature-based condensation (refrigeration cycle) to humidity-based adsorption (desiccant system), allowing dehumidification to occur at ambient temperatures without the need for cooling below dew point

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a zeolite system is used for dehumidification, then moisture can be absorbed and desorbed, but large heat quantity (200°C or higher) is required for regeneration, making it inefficient

Engineering Contradiction:
Improvemoisture absorption and desorption capabilityVSAvoidheat quantity for regeneration
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the regeneration temperature parameter from high temperature (200°C or higher for zeolite) to low temperature (below 100°C) by using a desiccant material with appropriate adsorption characteristics that can be regenerated with less energy input

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite desiccant material structure that combines multiple components to achieve both high moisture absorption capacity and low regeneration energy requirements, optimizing the balance between adsorption performance and energy efficiency

Inventive Principle:
Principle #40Composite materials

3Reliability

If conventional desiccant materials are used, then moisture can be adsorbed, but large heat quantity is required for both adsorption and desorption processes

Engineering Contradiction:
Improvemoisture adsorption capabilityVSAvoidheat quantity for adsorption and desorption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the adsorption temperature parameter to occur at or near ambient conditions, eliminating the need for heating during the adsorption phase, and reduces desorption temperature to below 100°C, significantly lowering the total energy consumption compared to conventional desiccant systems

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient dehumidification by reversibly changing the polymer's affinity with water, allowing for the direct extraction of absorbed moisture as liquid without the need for large heat or supercooling, thus improving the efficiency and compactness of dehumidification systems.

Implementation Method 1

a stimuli-responsive polymer whose affinity with water changes reversibly in response to an external stimulus

Methodology Applied
Scientific EffectStimuli-responsive polymer affinity change: Hydrophile

Implementation Method 2

a hydrophilic polymer

Methodology Applied
Scientific EffectHydrophilic absorption: Hydrophile

Implementation Method 3

the stimuli-responsive polymer whose affinity with water changes reversibly in response to an external stimulus

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS10539334B2Hygroscopic material and dehumidifier using same
Publication Date: 2020.01.21 SHARP KK
  • US10539334B2 patent drawing
  • US10539334B2 patent drawing
  • US10539334B2 patent drawing

AI summary

The present invention achieves a moisture absorbing material which enables efficient dehumidification without supercooling or large heat quantity; and a dehumidifier in which the moisture absorbing material is used. The moisture absorbing material can be a dried product of a polymer gel in which an interpenetrating polymer network structure or a semi-interpenetrating polymer network structure is formed by (a) a stimuli-responsive polymer whose affinity with water changes reversibly in response to an external stimulus and (b) a hydrophilic polymer.