Convex Hyperbolic Near-Field Lens for Optical Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current near-field lens designs in portable lighting devices have relatively low optical efficiency, necessitating an enhancement in this area.

Innovation Solution

A near-field lens with a convex hyperbolic surface configuration that collimates light internally towards an output surface, achieving high internal reflection rates, thereby improving optical efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional near-field lens designs are used, then the device structure is simple, but the optical efficiency is low

Engineering Contradiction:
Improveoptical efficiencyVSAvoidlens surface complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies a convex hyperbolic curved surface configuration instead of conventional flat or simple curved surfaces. The hyperbolic curvature is specifically designed to collimate light rays from the LED source, directing them parallel to the optical axis. This curved surface geometry optimizes light collection and redirection, significantly improving optical efficiency by reducing light loss while maintaining a relatively simple single-surface lens structure.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Illumination intensity

If the convex hyperbolic surface is used to collimate light, then the light output is more focused and brighter, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvelight output brightnessVSAvoidhyperbolic surface precision
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent specifies particular parameter ranges for the hyperbolic surface to optimize the balance between performance and manufacturability. The curvature radius is defined as 0.5mm to 2.0mm, and the surface follows a hyperbolic function with specific coefficients. These parameter ranges were selected to achieve effective light collimation and brightness enhancement while remaining within achievable manufacturing tolerances for injection molding processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The convex hyperbolic surface design significantly enhances light collection and collimation, resulting in improved optical efficiency and a brighter, more focused light output for portable lighting applications.

Implementation Method 1

the convexhyperbolic surface is configured to substantially collimate light towards the lateral surface to be internally reflected towards the output surface

Methodology Applied
Scientific EffectInternal reflection: Reflection

Implementation Method 2

the focusingsurface is configured to collimate light along the optical axis towards the output surface

Methodology Applied
Scientific EffectCollimation: Lens

Data Source

PatentUS9435515B2Near-field lens with convex hyperbolic surface
Publication Date: 2016.09.06 ENERGIZER BRANDS LLC
  • US9435515B2 patent drawing
  • US9435515B2 patent drawing
  • US9435515B2 patent drawing

AI summary

A near-field lens is provided. The lens includes a lens body positioned about an optical axis. The lens body includes an input surface for receiving light from a light source and defined by a focusing surface and a convex hyperbolic surface. The lens body also includes an output surface through which light exits the lens body and a lateral surface extending between the convex hyperbolic surface and the output surface. The focusing surface is configured to collimate light along the optical axis towards the output surface and the convex hyperbolic surface is configured to substantially collimate light towards the lateral surface to be internally reflected towards the output surface.