Hyperbranched Polylysine Synthesis Without Protective Groups

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Solution Overview

Problem

Current methods for synthesizing hyperbranched polylysines require protective groups and activation of carboxyl groups, making the process complex and limiting the attainment of high molecular weights.

Innovation Solution

A process involving the reaction of a lysine salt with an acid, optionally an amino acid, dicarboxylic or polycarboxylic acid, and a diamine or polyamine at elevated temperatures in the presence of specific catalysts, allowing for the production of noncrosslinked hyperbranched polylysines with molecular weights up to 750,000 Da without the need for protective groups or activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If protective groups and carboxyl group activation are used in the synthesis of hyperbranched polylysines, then the synthesis can proceed with controlled structure formation, but the process complexity increases and molecular weight attainment is limited

Engineering Contradiction:
Improvestructure controlVSAvoidsynthesis process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the need for protective groups and carboxyl group activation from the synthesis process. By using a direct condensation reaction between lysine salt and acid at elevated temperatures, the complex multi-step procedures involving protective group introduction and removal are completely removed, simplifying the synthesis while maintaining structural control through the inherent properties of the AB2 monomer system

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the reaction parameters by using elevated temperatures (100-200°C) and direct condensation conditions without protective groups. This parameter change enables the reaction to proceed efficiently with high molecular weight attainment while avoiding the complexity of protective group chemistry, transforming the synthesis approach from a multi-step controlled process to a streamlined high-temperature condensation

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If protective groups and activation steps are employed, then structural control is achieved, but the synthesis time and number of steps increase

Engineering Contradiction:
Improvestructural controlVSAvoidsynthesis time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The invention merges multiple separate steps (protective group introduction, activation, coupling, and deprotection) into a single direct condensation reaction. By combining these operations into one step using lysine salt and acid at elevated temperatures, the total synthesis time is dramatically reduced while the AB2 monomer architecture ensures structural control is maintained throughout the hyperbranched polymer formation

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If conventional synthesis methods are used, then the process is well-established, but high molecular weights (up to 750,000 Da) cannot be attained

Engineering Contradiction:
Improvemethod reliabilityVSAvoidmolecular weight
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention changes the reaction parameters by employing elevated temperatures (100-200°C) and direct condensation conditions without protective groups. This parameter change enables the reaction to proceed efficiently with high molecular weight attainment while avoiding the complexity of protective group chemistry, transforming the synthesis approach from a multi-step controlled process to a streamlined high-temperature condensation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention discards the limiting factors of conventional methods (protective groups and activation requirements) and recovers only the essential elements (lysine salt, acid, and heat). By eliminating the constraints imposed by protective group chemistry, the synthesis can proceed to much higher molecular weights while maintaining the reliability of controlled hyperbranched structure formation through the AB2 monomer system

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the production of high-molecular-weight hyperbranched polylysines with improved water solubility and reduced crosslinking, facilitating their use in various applications by simplifying the synthesis process and increasing molecular weight beyond previous limitations.

Implementation Method 1

A process involving the reaction of a lysine salt with an acid, optionally an amino acid, dicarboxylic or polycarboxylic acid, and a diamine or polyamine at elevated temperatures in the presence of specific catalysts, allowing for the production of noncrosslinkedhyperbranched polylysines

Methodology Applied
Scientific EffectCondensation polymerization: Chemical Bonding

Implementation Method 2

in the presence of specific catalysts, allowing for the production of noncrosslinkedhyperbranched polylysines with molecular weights up to 750,000 Da

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS8378049B2Production and use of highly functional, highly branched or hyperbranched polylysines
Publication Date: 2013.02.19 BASF SE
  • US8378049B2 patent drawing

AI summary

The present invention relates to new high-functionality, highly branched or hyperbranched polylysines, to processes for preparing them, and to their use.