Hypercapacitor Switch Control for Battery Voltage Drop Prevention

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Solution Overview

Problem

Existing energy storage devices, such as batteries and capacitors, face limitations including long charge times, high self-discharge rates, environmental concerns, and safety hazards like fires, due to their inherent characteristics.

Innovation Solution

A system comprising an ultracapacitor and a battery electrically coupled via a switch, controlled by a controller that transitions between open and closed states based on voltage and current thresholds, allowing energy transfer between the ultracapacitor and battery to optimize energy storage and discharge, and utilizing diodes to manage energy flow from the power grid during outages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If ultracapacitors are used for energy storage, then charge time is reduced, but self-discharge rate increases

Engineering Contradiction:
Improvecharge timeVSAvoidself-discharge rate
Core Design Contradiction:
Loss of timeVSLoss of energy

Solution Approach 1:

The patent combines ultracapacitor and battery into a hybrid energy storage system. The ultracapacitor handles high-rate charging and discharging operations, while the battery provides long-term energy storage. This merging allows the system to achieve fast charge capability without suffering from the ultracapacitor's high self-discharge rate, as the battery maintains the energy when not in active use.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control system acts as an intermediary between the ultracapacitor and battery, managing energy flow based on system needs. It directs charging current to the ultracapacitor for rapid energy capture, then transfers energy to the battery for storage, preventing the ultracapacitor from discharging its own stored energy due to self-discharge while maintaining system responsiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If batteries are used for energy storage, then energy density is improved, but charge time increases

Engineering Contradiction:
Improveenergy densityVSAvoidcharge time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent segments the charging function between two devices: the ultracapacitor handles the initial rapid charging phase, accepting high current without significant voltage rise, then transfers energy to the battery at a controlled rate. This segmentation allows the battery to achieve its high energy density benefit while avoiding the long charge time penalty, as the ultracapacitor pre-charges the system.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If lithium ion batteries are used, then energy storage capacity is improved, but environmental harm and safety hazards increase

Engineering Contradiction:
Improveenergy storage capacityVSAvoidenvironmental harm and safety hazards
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The ultracapacitor serves as an intermediary that buffers high-rate charging and discharging operations, protecting the lithium ion battery from extreme current loads that can generate heat and trigger safety hazards. By handling peak power demands, the ultracapacitor reduces thermal stress on the battery, thereby mitigating fire risks and extending battery life while maintaining high energy storage capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances energy storage efficiency by reducing self-discharge and charge times, mitigates environmental and safety issues, and provides reliable power during outages by effectively managing energy transfer between ultracapacitors and batteries.

Implementation Method 1

an ultracapacitor configured to store a first energy as an electric field of the ultracapacitor

Methodology Applied
Scientific EffectElectric field energy storage: Capacitance

Implementation Method 2

a battery configured to electrically couple to the ultracapacitor and configured to receive energy therefrom to store as an energy of the battery

Methodology Applied
Scientific EffectChemical energy storage: Battery (electricity)

Data Source

PatentUS11837411B2Hypercapacitor switch for controlling energy flow between energy storage devices
Publication Date: 2023.12.05 MACALUSO ANTHONY
  • US11837411B2 patent drawing
  • US11837411B2 patent drawing
  • US11837411B2 patent drawing

AI summary

The disclosure is directed to methods and systems for a battery configured to store a first energy in a chemical form of the battery at a battery voltage level; an electrical load configured to draw an electrical current from the battery in response to an energy requirement of the electrical load, wherein the battery voltage level is configured to decrease in response to the electrical current being drawn from the battery by the electrical load; and a capacitor module in electrical communication with the battery and configured to store a second energy as an electric field of the capacitor module at a capacitor voltage level. The capacitor module can be in electrical communication with the load via the battery and can be configured to convey at least a portion of the second energy to the battery or to the load in response to a voltage differential between the capacitor voltage level and the battery voltage level exceeding a threshold to prevent the battery voltage level from dropping below a battery voltage threshold.