Hypercrosslinked Polymer for High-Pressure Gas Storage

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Solution Overview

Problem

Current materials for high-pressure gas storage, such as zeolites and metal organic frameworks, are limited by sensitivity to water contamination, low effective uptake at high pressures, and insufficient gas storage capacity, particularly for compressed natural gas (CNG) and carbon dioxide (CO2).

Innovation Solution

Development of high-surface-area porous materials with a cross-linked polymeric framework, comprising aromatic ring-containing monomers linked by covalent bonds, which form a hypercross-linked structure for enhanced gas sorption capacity at high pressures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metal-organic frameworks (MOFs) and porous coordination polymers (PCPs) are used for gas storage, then gas uptake is improved at low pressures, but the materials become sensitive to water contamination and degrade over time

Engineering Contradiction:
Improvegas uptakeVSAvoidstability against water contamination
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention extracts and eliminates the metal components from the framework structure, transitioning from metal-organic frameworks to purely organic hypercrosslinked polymers. This removal of metal sites eliminates the water sensitivity issue while maintaining the porous structure for gas storage

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs robust organic linkers and crosslinking mechanisms that create stable, water-resistant frameworks. The material design prioritizes durability and resistance to environmental degradation over reversible metal-ligand interactions

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Quantity of substance

If conventional porous materials are used for gas storage, then storage capacity is improved at low to moderate pressures, but effective uptake becomes insufficient at high pressures required for CNG applications

Engineering Contradiction:
Improvegas storage capacityVSAvoideffective uptake at high pressure
Core Design Contradiction:
Quantity of substanceVSStress or pressure

Solution Approach 1:

The invention modifies the physical and chemical parameters of the porous material by introducing hypercrosslinking with high surface area and optimized pore size distribution. The material achieves 2000-5000 m²/g surface area and maintains pore volumes of 0.5-2.0 cm³/g, enabling effective gas uptake at high pressures up to 200-300 bar

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite-like structures through hypercrosslinked networks combining rigid aromatic monomers with flexible crosslinking agents. This composite approach at the molecular level generates materials with both mechanical stability and high porosity for enhanced high-pressure gas storage

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If gas is stored at high pressures for CNG applications, then storage density is improved, but the volume and mass of containment systems increase

Engineering Contradiction:
Improvegas storage densityVSAvoidcontainment system volume
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The invention utilizes hypercrosslinked porous polymers with extremely high surface areas (2000-5000 m²/g) and optimized pore volumes (0.5-2.0 cm³/g). These porous structures provide extensive gas adsorption capacity within compact volumes, achieving high storage densities without proportionally increasing containment system size

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

By changing the pore size distribution, surface area, and crosslinking density parameters of the material, the invention optimizes the balance between storage capacity and volume. The material achieves maximum gas uptake at high pressures while maintaining a compact form factor suitable for mobile applications

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The materials achieve improved gas uptake and storage efficiency at high pressures, allowing for increased gas storage capacity in a given volume, reducing the need for material in containment systems and enabling more efficient CNG and CO2 transportation.

Implementation Method 1

a plurality of pores for gas sorption

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10371320B2Covalent organic framework nanoporous materials for high pressure gas storage
Publication Date: 2019.08.06 BLUE WAVE CO
  • US10371320B2 patent drawing
  • US10371320B2 patent drawing
  • US10371320B2 patent drawing

AI summary

A method of storing gas comprises providing a recipient for receiving the gas and providing a porous gas storage material. The gas storage material comprises a cross-linked polymeric framework and a plurality of pores for gas sorption. The cross-linked polymeric framework comprises aromatic ring-containing monomeric units comprising at least two aromatic rings. The aromatic ring-containing monomeric units are linked by covalent cross-linking between aromatic rings to form a stable, rigid nanoporous material for storing the gas at pressures significantly greater than the atmospheric pressure, for example in excess of 100 bar. A possible application is the storage and transportation of compressed natural gas.