Hyperloop Cabin Cooling With Turbine-Driven Heat Rejection

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Solution Overview

Problem

Environmental control systems for vehicles in low-pressure or vacuum environments, such as hyperloop tubes, face challenges in heat rejection and power efficiency due to the lack of ambient atmosphere, making conventional air conditioning and heat transfer methods impractical.

Innovation Solution

An environmental control system utilizing a thermodynamic device with a compressor and turbines to condition air, where energy is extracted from the compressed medium to drive the compressor, and a regeneration heat exchanger is used to manage heat, with a bypass conduit and valves to control flow and optimize energy use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional air conditioning systems are used to provide cool air to the cabin, then cooling function is achieved, but heat rejection becomes impractical in vacuum environment

Engineering Contradiction:
Improvecabin coolingVSAvoidheat rejection capability
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent introduces an intermediary fluid (liquid or gas stored in reservoirs) that serves as a heat transfer medium between the cabin environment and the thermodynamic device. This intermediary enables heat rejection functions in the vacuum environment by providing a substance that can absorb and transport heat away from the cabin, overcoming the lack of ambient atmosphere for direct heat dissipation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the operating parameters by using a thermodynamic cycle that operates with stored fluids rather than relying on ambient atmospheric pressure. The thermodynamic device utilizes phase changes and pressure variations of the stored fluids to achieve cooling and heat rejection functions that are incompatible with conventional AC systems in vacuum conditions.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If heat is rejected to deep space via radiation heat transfer, then heat rejection is achieved in vacuum, but the tube walls being warmer than cabin reduces effectiveness

Engineering Contradiction:
Improveheat rejectionVSAvoidheat rejection efficiency
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The patent employs an intermediary thermodynamic system with stored fluids that act as a heat sink, mediating the heat transfer process. Instead of relying directly on radiation to space or conduction to tube walls, the system uses the thermodynamic cycle of stored fluids to absorb heat from the cabin and reject it through controlled expansion and heat exchange processes, bypassing the temperature gradient limitation imposed by warm tube walls.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If on-board batteries supply electrical power at high speed, then propulsion is achieved, but power consumption is limited

Engineering Contradiction:
Improvevehicle speedVSAvoidelectrical power availability
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The thermodynamic device is designed to be self-sufficient by using stored fluids as its working medium, eliminating the need for external power sources. The system recovers and stores energy through the thermodynamic cycle, using the expansion and compression of fluids to drive components without requiring electrical power from limited on-board batteries, thereby enabling operation during high-speed travel when power consumption is constrained.

Inventive Principle:
Principle #25Self-service

4Loss of energy

If a reasonably sized heat exchanger is used to reject heat in vacuum, then heat rejection capacity is improved, but system size and complexity increase

Engineering Contradiction:
Improveheat rejection capacityVSAvoidheat exchanger size
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces the need for large conventional heat exchangers with an intermediary thermodynamic system using stored fluids. The heat rejection function is achieved through the phase change and expansion processes of the stored fluids, which provide high heat transfer coefficients and compact heat exchange surfaces, thereby maintaining heat rejection capacity while significantly reducing the size and complexity of the heat exchanger components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system effectively conditions the cabin air and manages heat transfer efficiently, reducing power consumption and maintaining comfort in low-pressure environments while minimizing the size and power requirements of the heat exchanger.

Implementation Method 1

a compressor and a plurality of turbines operably coupled by a shaft

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

Energy extracted from the second medium at one of the plurality of turbines is used to drive the compressor

Methodology Applied
Scientific EffectTurbine expansion: Turbine

Implementation Method 3

a regeneration heat exchanger is fluidly coupled to and located downstream from an outlet of the compressor and an outlet of one of the plurality of turbines

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP4428003A1Hyperloop environmental control system
Publication Date: 2024.09.11 HAMILTON SUNDSTRAND CORP
  • EP4428003A1 patent drawingFigure 1
  • EP4428003A1 patent drawing
  • EP4428003A1 patent drawing

AI summary

An environmental control system for conditioning a cabin of a vehicle positioned in an enclosed air-evacuated environment includes a first inlet (24) for receiving a first medium (A1), at least one inlet for receiving a second medium, and a thermodynamic device (30) including a compressor (32) and a plurality of turbines operably coupled by a shaft (34). The plurality of turbines includes a first turbine (36) and a second turbine (38) arranged in series relative to a flow of the first medium (A1). Energy extracted from the second medium at one of the plurality of turbines is used to drive the compressor (32). The flow of the first medium (A1) and a first flow of the second medium are mixed to form a third medium at a first mixing point (M1) located downstream from the thermodynamic device (30) relative to the flow of the first medium (A1).